NHTSA ID Number: 10054578
Manufacturer Communication Number: FSV-173
TSB/Document Date: 2014-02-05
Summary
NABI: THE WIRING HARNESS, ON SOME BUSES, AT TIME OF ASSEMBLY, FAIL TO HAVE IDENTIFYING LABELS, AND INSTRUCTION IS PROVIDED FOR APPLYING THE LABELS. MODEL 39001-39119. NO YEARS LISTED. *PE
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Prepared by:
Brian Beyerle
Engineer
Nic Rucker
Field Service Technical Rep.
(256)499-5433
Approved By: Dan Allen- Chief Engineer
Property and Top Bus Number: DART NABI 40LFW bus numbers 39001 through 39119
Issue:
Wiring Harnesses are not labeled.
Reason/ cause:
No identifying labels were applied to the harnesses at the time of assembly.
Solution:
Apply labels to harnesses per the instructions below.
Number of affected buses:
Estimate repair hours/bus:
119 — buses 39001 ~ 39119
4 hours
Necessary parts: None.
Necessary tools: None.
Instructions:
Inspect each section and apply labels as indicated in each of the photographs below. Buses 3900180 will need all of the labels; buses 39081-119 will not need all labels, but each area should be
checked to ensure labels are present.
The label will be placed on the drop, near the connector, in such a way as to identify the connector
when connected, but to leave enough room to allow the connector to be re-terminated twice without
interfering with the label. Where two or more connectors exit a drop, the wire(s) for each connector
should be grouped together and the label placed over the grouped wires, close to the exit point from
the drop.
There are no text style or text height requirements other than that the label must be legible. The label
must have a clear protective cover to protect against dirt such as clear heat shrink or clear tape. A
table of all the required labels is attached on the last two pages of this bulletin, for your convenience.
For questions regarding this NABI Service Bulletin, or any other service inquiry, please contact:
Kalman Takacs – Sr. Field Service Engineer
[email protected]
256-453-7583 (mobile)
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
1/29
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Curbside Main Rear Harness‐located at curbside bulkhead inside light panel. Access through D‐zone access
door.
P17
P12
Curbside Main Rear Harness‐ located at curbside bulkhead inside light panel. Access through D‐zone access
door.
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
2/29
SB-10054578-2791
DART CONNECTOR LABEL REWORK
J43
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
3/29
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Curbside Main Rear Harness‐ D2 module connections. Access through D‐zone access door.
D2IN
D2OUT
D2P2
D2P1
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
4/29
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Curbside Main Rear Harness‐ D1 module connections. Access through D‐zone access door.
D1
D1 IN
D1 P2
D1 P1
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
5/29
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Curbside Main Rear Harness‐ Interior light connection. Access through D‐zone access door.
P16
Streetside Main Rear Harness‐ Rear bulkhead connections. Access through transmission control module
access door.
J28
P66
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
6/29
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DART CONNECTOR LABEL REWORK
Streetside Main Rear Harness‐ Transmission control module connection. Access through transmission control
module access door.
J74
Streetside Main Front Harness‐ B2 module connections. Access through B‐zone access door.
B2IN
B2P2
B2P1
B2OUT
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
7/29
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Streetside Main Front Harness‐ B1 module connections. Access through B‐zone access door.
B1OUT
B1IN
B1P1
B1P2
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
8/29
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Streetside Main Front /Streetside Main Rear
conn
P95
P96
Streetside Main Front – driver’s booster fan connections. Access through B‐zone access door.
P136
P96
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
Date: 07/18/2013
Revision: Initial
9/29
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DART CONNECTOR LABEL REWORK
Curbsideside Main Front – C1 module connections. Access through C‐zone access door.
C1 OUT
C1 P2
C1 P1
C1 IN
Curbsideside Main Front – C2 module connections. Access through C‐zone access door.
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
10/29
Date: 07/18/2013
Revision: Initial
SB-10054578-2791
DART CONNECTOR LABEL REWORK
C2 OUT
C2 IN
C2 P1
C2 P2
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
11/29
Date: 07/18/2013
Revision: Initial
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Curbsideside Main Front – stop request connections. Access through C‐zone access door.
J178
MEP‐MEP/Streetside Main Front connections. Access through MEP door.
P1
J57
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
12/29
Date: 07/18/2013
Revision: Initial
SB-10054578-2791
DART CONNECTOR LABEL REWORK
MEP‐A2 & A3 module connections. Access through MEP door.
A2
OUT
A2 IN
A2 P2
A2 P1
A3
OUT
A2 IN
A2 P2
A2 P1
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
13/29
Date: 07/18/2013
Revision: Initial
SB-10054578-2791
DART CONNECTOR LABEL REWORK
MEP‐MEP/Main Front connections. Access through MEP
MBC4
PROGRAMMING
PORT
P72
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
14/29
Date: 07/18/2013
Revision: Initial
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Defroster connections. Access through front hood.
J100
Foot pedal connections. Access under front of the bus.
J71
P78
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
15/29
Date: 07/18/2013
Revision: Initial
SB-10054578-2791
DART CONNECTOR LABEL REWORK
Streetside wiper motor connection. Access through front hood.
J98
Work instruction number: L3/FSV-173
L4/QUA-003
Revision: Initial
16/29
Date: 07/18/2013
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TSB/Document ID: FSV-173
Replacement Service Bulletin Number:
MFR Communication Date: 2013-07-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM:WIRING
MFR Component System:
MFR Component Subsystem:
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