TJ-27818 Service Bulletin/Repair Instructions

SB-10054529-5083

VOLVO CARS
SERVICE AND PARTS BUSINESS
Technical Journal

TITLE:
Steel fuel tank rebuild

REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 27818
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
3 US 7510 Volvo Cars North America

FUNC GROUP:
FUNC DESC:
2341
Fuel tank
YEAR
MONTH
DAY
2013
09
23
Page 1 of 6
“Right first time in Time”

Attachment

File Name

Attachment TJ 27818.pdf
File Size

0.4782 MB
Vehicle Type

Type
Eng
544

545
39

39
Eng

Sales

Desc

B5244S7

B5244S7
Body
Gear
Steer
Model Year
Plant
Chassis range
2005-2010

2005-2010
22

21
0045100-0514262

0040003-0579560
Struc Week

Range

200420-201019

200420-201019
CSC Customer Symptom Codes

Code

3L
Description

Technician information/Repair information/Not for warranty use
DTC Diagnostic Trouble Codes

Text

Note! If using a printed copy of this Technical Journal, first check for the latest online version.

DESCRIPTION:

Vehicle types S40 and V50 with emission level PZEV are equipped with a fuel tank made of steel. This

journal describes how to proceed if a tank needs to be replaced.
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing

a minimum of 50% wastepaper and 10% post-consumer waste.

© 2013 VOLVO CARS OF NORTH AMERICA, LLC
Technical Journal 27818

PRODUCT MODIFICATION:

N/A. Car line is out of production.

SERVICE:

In cases where the fuel tank needs to be replaced, follow the attached instructions.

VSTG OPERATION NUMBER:

Operation number 98500-2 Fuel tank replace acc. to TJ 27818. - 2.2 hrs

-- Claims may be submitted under the new car warranty when there is a documented customer

complaint using claim type: 01 (where applicable)

-- Labor times are valid at the time of release and are subject to change.
To view TJ attachment continue to next page. This TJ has 1 attachment.
Page 2 of 6
2013-09-23
§ Volvo Car Customer Service

TJ Instruction

TJ No 27818

Date

September-13

Issue 01

Title
Steel fuel tank rebuild
Affected vehicles
Year

Model

2005, 2006, S40 (04-)

2007, 2008,

2009, 2010
Engine
2005, 2006, V50

2007, 2008,

2009, 2010
B5244S7
Materials

Clip (Retainer)

Tank
B5244S7
Qty.

1.0

1.0
Materials
Part No.

8629526

N/A
Notes

See Parts Bulletin 23-246
TJ 27818
Page 2 ( 4 )

Removal

Note! Removal steps in this procedure may

contain installation details.

Perform fuel tank draining , refer to:

Cleaning, Inspection and Adjustment

2 - Engine with mountings and equipment

23 - Fuel system

234 - fuel tank, fuel lines, evaporator

system

Remove fuel tank , refer to:

Product Fix/Special Tool Bulletins

2 - Engine with mountings and equipment

23 - Fuel system

234 - fuel tank, fuel lines, evaporator

system

Remove fuel pump and level sensor unit , refer

to:

Removal, replacement and installation

2 - Engine with mountings and equipment

23 - Fuel system

233 - fuel pump and strainer

The part is not to be reused. Follow local

regulations for disposal.
TJ 27818
Page 3 ( 4 )

Modification of new component

Note! Cut the holder into three pieces to

access the clip.
Note! Carefully bend the clips loose without

damaging the clip mountings in the bottom

of the tank.
TJ 27818
Page 4 ( 4 )

Note! Make sure that a new component is

installed.
Transferring components
Installation

To install, reverse the removal procedure.

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