NHTSA ID Number: 10052653
Manufacturer Communication Number: SF-483-A
TSB/Document Date: 2013-08-28
Summary
DAIMLER TRUCKS
: ON CERTAIN TRUCKS, ENGINE MAY NOT RECEIVE COMPLETE PARK BRAKE ENGAGED INPUT SIGNAL FROM ELECTRONIC CONTROL CENTER (ECC), AND WILL BE MODIFIED, BY MOVING PARK BRAKE INPUT SIGNAL TO AN INDEPENDENT AIR SWITCH. MODEL 2010-2013 4700, 4900, 6900. *PE
SB-10052653-8017
Daimler Trucks![]()
North America LLC
Field Service Campaign
June 2013
SF483A
Subject: Western Star
ECC Park Brake Output Signals
Models Affected: Specific Western Star
4700, 4900 and 6900
models with Cummins
EPA10 engines manufactured May 12, 2010,
through January 29, 2013.
General Information
Daimler Trucks
North America LLC, on behalf of its wholly owned subsidiary, Western Star
Trucks Sales, Inc., is
initiating Field Service Campaign SF483A to modify the vehicles mentioned above.
On certain vehicles, the engine may not receive a complete "park brake engaged" input signal from the electronic
control center (ECC).
The park brake input signal will be moved from the ECC to an independent air switch.
There are approximately 274 vehicles involved.
Additional Repairs
Dealers must complete all outstanding field service campaigns prior to the sale or delivery of a vehicle. A Dealer
will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery
of a vehicle.
Owners may be liable for any progressive damage that results from failure to complete campaigns within a
reasonable time after receiving notification.
Please contact Warranty Campaigns for consideration of additional charges prior to performing the repair.
Work Instructions
Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion
sticker (Form WAR261).
Replacement Parts
Replacement parts are now available and can be obtained by ordering the kit number listed below from your facing
Parts Distribution Center.
If our records show your dealership has ordered any vehicle(s) involved in campaign SF483A, a list of the
customers and vehicle identification numbers will be available on AccessFreightliner.com. Please refer to this list
when ordering parts for this campaign.
Table 1 - Replacement Parts for SF483A
Campaign Number
SF483A
Kit Number
25-SF483-000
Part Description
Part Number
Qty. per
Kit
PLUG -1CAV / CONECTOR
PAC 2977253 B
2 ea
TERM-FEM, 56,0.5-0.8
(20-18)
PAC 2965510 L
2 ea
SWITCH-PRES, NC,
73+/-7PSI,2-
FSC 2749 2108
1 ea
SMC KV2TF11 34
1 ea
PHM 1 1863
2 ea
PHM 2 106
2 ea @
3ft.
T,BRC,1/8FPT+3/8PC+
3/8PC,GR
TERM WIRE CRIMP BUTT
CONN
WIRE 100FT ROLL
Suggested
Wholesale*
$193.25 US
$197.11 CAN
* Please charge all U.S. and Canadian Direct Warranty Customers the above-listed price for the kit, as they are authorized to perform their own Recalls. This
pricing does not apply to Export Distributors.
Table 1
Page 1
Daimler Trucks![]()
North America LLC
Field Service Campaign
June 2013
SF483A
Removed Parts
U. S. and Canadian Dealers, please follow Warranty Failed Parts Tracking shipping instructions for the disposition
of all removed parts. Export distributors, please destroy removed parts unless otherwise advised.
Labor Allowance
Table 2 - Labor Allowance
Campaign Number
Procedure
Time Allowed
(hours)
SRT Code
Damage Code
SF483A
Inspect and Rewire ECC Park Brake
Output Signal
0.7
996-0897A
000-Modify
Inspect ECC Park Brake Output Signal
0.1
996-0897B
000-Inspect
Table 2
IMPORTANT: When the campaign has been completed, locate the base completion label in the appropriate
location on the vehicle, and attach the gray completion sticker provided in the field service kit (Form WAR261). If
the vehicle does not have a base completion label, clean a spot on the appropriate location of the vehicle and first
attach the base completion label (Form WAR259). If a field service kit is not required or there is no completion
sticker in the kit, write the campaign number on a blank sticker and attach it to the base completion label.
Claims for Credit
You will be reimbursed for your parts, labor, and handling (landed cost for Export Distributors) by submitting your
claim through the Warranty system within 30 days of completing this campaign. Please reference the following
information in QuickClaim or OWL:
• Claim type is Field Service.
• In the FTL Authorization field, enter the campaign number and appropriate condition code (SF483A).
• In the Primary Failed Part Number field, enter 25-SF483-000.
• In the Parts field, enter the appropriate kit number(s) as shown in the Replacement Parts Table.
• In the Labor field, first enter the appropriate SRT from the Labor Allowance Table. For administrative time,
enter SRT 939-0010A for 0.3 hours.
• For OWL, the VMRS Component Code is 013-010-194 and the Cause Code is A1 - Campaign.
This Field Service Campaign will terminate on June 30, 2014. Dealers will be notified of any changes to the
termination date via Important Campaign Information Letter posted on AccessFreightliner.com.
IMPORTANT: ServicePro or OWL must be viewed prior to beginning work to ensure the vehicle is involved and
the campaign has not previously been completed. Also, check for a completion sticker before beginning work.
All claims must be submitted within 30 days of the repair and within 30 days of the termination date of the
campaign. U.S. and Canadian Dealers: All excess inventory to be returned to the PDC following the conclusion of
the campaign must be returned in resaleable condition to the Memphis PDC within 90 days from the termination
date. Please submit a PAR to request return to the Memphis PDC. (Canadian dealers should return the kits to
their facing PDC.) Export Distributors: Excess inventory is not returnable.
U.S. and Canadian dealers, contact the Warranty Campaigns Department from 7:00 a.m. to 4:00 p.m. Pacific Time,
Monday through Friday, via Web inquiry at AccessFreightliner.com / Support / My Tickets and Submit an Inquiry, or
the Customer Assistance Center at (800) 385-4357, after normal business hours, if you have any questions or need
additional information. Export distributors submit a Web inquiry or contact your International
Service Manager.
Page 2
Daimler Trucks![]()
North America LLC
Field Service Campaign
June 2013
SF483A
Copy of Notice to Owners
Subject: Western Star
ECC Park Brake Output Signal
Daimler Trucks
North America LLC, on behalf of its wholly owned subsidiary, Western Star
Trucks Sales, Inc.,
is initiating Field Service Campaign SF483A to modify specific Western Star
4700, 4900 and 6900 models with
Cummins
EPA10 engines manufactured May 12, 2010, through January 29, 2013.
On certain vehicles, the engine may not receive a complete "park brake engaged" input signal from the electronic
control center (ECC).
The park brake input signal will be moved from the ECC to an independent air switch.
Please contact an authorized Daimler Trucks
North America dealer to arrange to have the campaign performed and
to ensure that parts are available at the dealership. To locate an authorized dealer, search online at www.DaimlerTrucksNorthAmerica.com. The campaign will take approximately one hour and will be performed at no charge to
you.
This Field Service Campaign will terminate on June 30, 2014. Please make sure the campaign is completed
prior to this date. Work completed after this date will be done at the customer’s expense.
As stated in the terms of your express limited warranty, Daimler Trucks
North America LLC will not pay for any
damage caused by failure to properly maintain your vehicle. Daimler Trucks
North America LLC considers the
work necessary under this campaign to be proper maintenance and will, therefore, not pay for any damage to your
vehicle caused by your failure to have the repairs that are the subject of this campaign performed in a reasonable
time.
IMPORTANT: When the campaign has been completed on your vehicle, please ensure that a completion sticker
has been affixed to your vehicle referencing SF483.
Contact the Warranty Campaigns Department at (800) 547-0712, from 7:00 a.m. to 4:00 p.m. Pacific Time, Monday
through Friday, e-mail address [email protected], or the Customer Assistance Center at
(800) 385-4357, after normal business hours, if you have any questions or need additional information.
WARRANTY CAMPAIGNS DEPARTMENT
Enclosure
Page 3
Daimler Trucks![]()
North America LLC
Field Service Campaign
June 2013
SF483A
Work Instructions
Subject: Western Star
ECC Park Brake Output Signal
Models Affected: Specific Western Star
, 4700, 4900, and 6900
models, with Cummins
EPA10 engines manufactured between
May 12, 2010, and January 29, 2013.
Parking Brake Air Pressure Switch Installation
1. Check the base label (Form WAR259) for a completion sticker for SF483 (Form WAR260) indicating this work
has been done. The base label is usually located on the passenger-side door about 12 inches (30 cm) below
the door latch. If a sticker is present, no work needs to be done. If there is no sticker, proceed with steps
below.
2. Park the vehicle on a level surface, shut down the engine and set the parking brake. Chock the tires.
3. Exhaust the air from the air system.
4. Loosen the main and secondary dash panels and move them out of the way.
5. Locate the black park brake supply air line as shown in Fig. 1.
6. Inspect the installation to determine if an additional air pressure switch has been installed in the park brake
supply line as shown in Fig. 1, and that wires 440X and 440G have been relocated from the electronic control
center (ECC) to the switch.
If wires 440X and 440G have been relocated to a separate switch, no further work is needed. Secure the
dash panels and go to the last step.
If wires 440X and 440G have not been relocated to a separate switch, and are still connected to the ECC as
shown in Fig. 2, go to the next step.
A
B
04/15/2013
A. Brake Air Pressure
Switch
f422576
B. Black Air Line
04/03/2013
f422575
Fig. 2, ECC Connector
Fig. 1, Brake Supply Air Line and Brake Air
Pressure Switch
Page 4
Daimler Trucks![]()
North America LLC
Field Service Campaign
June 2013
SF483A
7. Install the tee and air pressure switch (from the kit) into the park brake supply air line. See Fig. 1
8. Using parts from the kit, attach the terminals and connectors to the ends of the new wires.
9. Connect the new wires to the new park brake air pressure switch.
10. Route the new wires back along the existing wire loom to the ends of wires 440X and 440G and trim off any
excess length.
11. Remove wires 440X and 440G from the ECC connector pins G and H. See Fig. 2.
12. Remove and discard the existing terminals from the wire ends of 440X and 440G.
IMPORTANT: The crimp, solder, and seal connectors need to be heated to 100 F (38 C) for best results. Distribute
the flame evenly — do not isolate it to one area. Heat the connection until the solder flows into the wires.
13. Using the crimp, solder, and seal Butt connectors (from the kit), connect the new wires from the new park
brake air pressure switch to wires 440X and 440G.
14. Remove any zip ties and clamps as needed and fit the new wires to the new switch into the existing wire loom.
Install all clamps and new zip ties as needed.
15. Clean a spot on the base label (Form WAR259), and attach a completion sticker (Form WAR 261) for campaign
SF483 to the base label.
Page 5
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: SF-483-A
Replacement Service Bulletin Number:
MFR Communication Date: 2013-06-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: PARKING BRAKE
MFR Component System:
MFR Component Subsystem:
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