IK0800383 - Escobedo ProStar Battery Cable Routing - 12657

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SB-10045781-2483

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CANADA, UNITED
STATES

Document ID: IK0800383

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0

Major System:

ELECTRICAL SYSTEM

Created:

8/1/2012

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8/6/2012

Author:

Lindsey
Christopher

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Title: Escobedo ProStar Battery Cable Routing - 12657
Applies To: Escobedo-Built ProStar 113” and 8600 LSM
DESCRIPTION

On Escobedo-built ProStar® 113” with left-side battery box, or 8600 with left-side BOC battery box, the battery cables may
route too close to the spring hanger shackle bolt.
Release Date: May 23, 2012
Supersedes: N/A

STANDARD REPAIR TIME
Operation Number

Description

Time

A08T1
A08T2

Inspect Battery Cable Routing
Re-route Battery Cables

0.1 Hours
0.2 Hours

TOOLS REQUIRED
Description

Qty.

Socket Wrench
Diagonal Cutting Pliers

7/16 inch
-

PARTS INFORMATION
Part #

Description

3626607C1
Cable Straps
R3X9BR5495
Positive Cable*
R4X6BR1465
Positive Cable*
K3X9419320
Negative Cable*
K3X6742390
Negative Cable*
*NOTE: If cables are not available, produce cables locally.

Qty.
2
1
1
1
1

WARNING!
Park vehicle on hard flat surface, turn the engine off, set the parking brake, and block the wheels to prevent the
vehicle from moving in both directions. Failure to do so may result in property damage, personal injury, and/or
death.
WARNING!
If the vehicle must be raised, do not work under the vehicle supported only by jacks. Jacks can slip or fall over,
potentially resulting in property damage, personal injury, and/or death.
WARNING!
Always wear safe eye protection when performing vehicle maintenance. Failure to do so may result in serious eye

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IK0800383 - Escobedo ProStar Battery Cable Routing - 12657

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injury.

WARNING!
Keep flames or sparks away from vehicle and do not smoke while servicing the vehicle’s batteries. Batteries expel
explosive gases. Failure to do so may result in property damage, personal injury, and/or death.
WARNING!
Remove the ground cable from the negative terminal of the battery box before disconnecting any electrical
components. Always connect the ground cable last. Failure to do so may result in property damage, personal
injury, and/or death.
REPAIR PROCEDURE

1. Inspect battery cables as they lead from the battery box to the starter for contact at the spring hanger or shackle bolt. (See Figure 1)
2. If any cable is found to be damaged, insulation rubbed through and down to the copper core, replace cables.
3. Reroute cables as shown in Figure 2 following the Steps below.
a. Cut the cable straps securing the cables to the saddle.
b. Remove the ¼ inch nut, and ¼ x 1 ¼ inch bolt securing the saddle to the harness mounting bracket and remove saddle.
c. Install the saddle on the inboard side of the harness mounting bracket as shown in Figure 2 using the lower bolt hole.
d. Tighten nut to 105 lb-in (12 N·m).
e. Secure the cables to the saddle with new cable straps. When complete, negative cables should be on the top side of the saddle, and the
positive cables should be at the bottom of the saddle.

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IK0800383 - Escobedo ProStar Battery Cable Routing - 12657

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1. Positive Battery Cables
2. Saddle
3. Negative Battery Cables
4. Harness Mounting Bracket
5. Spring Shackle
6. Cable Strap (2)
WARRANTY INFORMATION
Warranty claim expense is to be charged to Warranty. Claims are to be submitted in the normal manner as Warranty Code
40, Group 12657. It is important that the coding be completed properly to assist in processing the warranty claim. Complete
instructions will be found in the Warranty Policy Manual, Section 7.1.8. As with all claim submission, items acquired locally
must be submitted in the .Other Charges. tab. The cost of any bulk items (bag of cable tie straps, roll of wire, barrel of oil,
tube of silicone, etc.) should be prorated for the cost of the individual pieces/amount used during each repair.

Warranty Claim Information
Group

Noun

Cause (C)

12657

Blank

2

Warranty
Code
40

Standard Repair Time
Operation Number Description
Inspect Battery Cable Routing
A08T1
Battery Cable Routing
A08T2

Description

Time (hrs)

ProStar Battery Cable Routing

As needed by SRT below

Time (hrs)
0.1
0.2

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IK0800383 - Escobedo ProStar Battery Cable Routing - 12657

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Copyright © 2012 Navistar, Inc.

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