NHTSA ID Number: 10044347
Manufacturer Communication Number: SP-891-005
TSB/Document Date: 2012-06-14
Summary
VOLVO
TRUCK: DUE TO POTENTIAL RUB BETWEEN THE CHASSIS FAIRING LANYARD LATCH AND THE TANK, THE FUEL TANK MAY EXPERIENCE DAMAGE. *PE
SB-10044347-4716
Volvo Trucks North America
Greensboro, NC USA
This document replaces 891-005, release 01,
released 05.2012. Changes are identified by
change bars (vertical line in left margin).
Service Program
Trucks
Date
Group
No.
Release
Page
5.2012
891
005
02
1( 9 )
Fairing Lanyard Latch Rub
VN
SP 891-005, Fairing Lanyard Latch Rub
(May 2012)
Certain VNL model trucks built between 3/1/2011 and 9/30/2011 with removable mid chassis
fairings may experience damage to the fuel tank. This damage is due to a potential rub
between the chassis fairing lanyard latch and the tank. To address this issue remove the left
and right side fairings, add a new clipping bracket, and re-install the fairings.
Required Parts
2 - 965556 Lanyard Bracket
Note: Information is subject to change without notice.
Illustrations are used for reference only and may differ slightly from the actual vehicle
being serviced. However, key components addressed in this information are represented
as accurately as possible.
PV729-SP891-005
USA53729
Volvo Trucks North America
Service Program
Date
5.2012
Group
No.
Release
891
005
02
Procedure
You must read and understand the precautions and guidelines in Service Information,
group 80, "General Safety Practices, Cab" before performing this procedure. If you are
not properly trained and certified in this procedure, ask your supervisor for training before
you perform it.
DANGER
Before working on a vehicle, set the parking brakes, place the transmission in neutral,
and block the wheels. Failure to do so can result in unexpected vehicle movement and
can cause serious personal injury or death.
DANGER
Do not attempt to repair or service a vehicle without the proper training, tools and service
information. Failure to do so may result in component damage, serious injury or death.
DANGER
Scaffolding or other suitable work platform must be used when performing this procedure.
Failure to do so may result in a fall causing serious injury or death
Note: This procedure applies to both sides of the vehicle.
1 Secure the vehicle for service by parking it on a flat level surface, applying the parking
brake, chocking the rear wheel, and placing the transmission in neutral.
Page
2( 9 )
Volvo Trucks North America
Service Program
Date
5.2012
Group
No.
Release
891
005
02
2
W8072657
Unlatch and open the front side fairing.
3 Disconnect all cables from the negative (ground) battery terminals to prevent personal
injury from electrical shock and prevent damage to electrical components.
Page
3( 9 )
Volvo Trucks North America
Service Program
Date
5.2012
Group
No.
Release
891
005
02
4
W8072658
Unlatch and remove the rear side fairing. Unlatch the lanyard. Move the side fairing
to a secure location to prevent damage.
Page
4( 9 )
Volvo Trucks North America
Service Program
Date
5.2012
Group
No.
Release
891
005
02
5
W8072659
Remove the chassis fairing bracket fastener.
Note: Save the fastener for reassembly.
Note: Mark the location of the chassis side fairing bracket to the fuel tank bracket for
later reassembly. The brackets may move upon the removal of the chassis side fairing
bracket fastener.
Page
5( 9 )
Volvo Trucks North America
Service Program
Date
5.2012
Group
No.
Release
891
005
02
6
W8072660
Using the fastener previously removed, Install the new lanyard bracket into position.
Torque fastener to 30 ± 5 Nm (22 ± 4 ft-lb).
Page
6( 9 )
Volvo Trucks North America
Service Program
Date
5.2012
Group
No.
Release
891
005
02
7
W8072661
Install and latch the lanyard to the new bracket. Close the rear side fairing.
Page
7( 9 )
Volvo Trucks North America
Service Program
Date
5.2012
Group
No.
Release
891
005
02
8 Reconnect all previously removed cables to the negative (ground) and positive battery
terminals.
9
W8072657
Close and latch the front side fairing.
10 Unchock the wheels.
Page
8( 9 )
Volvo Trucks North America
Service Program
Date
5.2012
Group
No.
Release
891
005
02
Reimbursement
This repair is covered by an authorized Service Program. Reimbursement is
obtained via the normal claim handling process.
Claim Type (used only when uploading from the Dealer Bus.
Sys.)
B
Recall Status
Vehicle inspected, repair not required
1- Inspected OK
Vehicle repaired per instruction
2- Modified per
instruction
Labor Code
Primary Labor Code
89115–0–02 — 0.3
Time to take charge and determine campaign status
17003–0–01 — 0.3
hrs.
Causal Part
20563087
Parts Disposition
Note: SCRAP
Other Material/Parts
N/A
Authorization Number
SP891005
Expiration Date
01 May 2013
Note: Take Charge Time is not included in the Labor Code for this operation. Take charge
may be eligible but can only be used once per repair visit. If vehicle is having other warranty
repairs performed, take charge should be charged to the warranty repair, otherwise take
charge can be charged to this service program.
Page
9( 9 )
- Restores fuel economy
- Stabilizes ethanol
- Maximizes horsepower
- Improves responsiveness
- For use in both gasoline and diesel engines
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TSB/Document ID: SP-891-005
Replacement Service Bulletin Number:
MFR Communication Date: 2012-05-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY
MFR Component System:
MFR Component Subsystem:
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