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NHTSA ID Number: 10044081

Manufacturer Communication Number: TJ-25417

TSB/Document Date: 2012-05-09


Summary

VOLVOeBay logo: NOW POSSIBLE TO CHANGE FUSE INSTEAD OF COMPLETE HARNESS, WHEN PF 1 (POWER FUSE) LOCATED AT BATTERY B+ TERMINAL, BECOMES ELECTRICALLY OPEN OR BREAKS. *PE UPDATED 5/15/12. *PE


SB-10044081-3850

Title

Engine Compartment Central Electrical Unit Fuse PF1

Ref No

US25417.1.0 en-US

Issuer

Status

Released
2012Status Date
04-03
2012Issue Date
02-21
Reference

-

Partner

3 US 7510 VolvoeBay logo Cars North America

Func Group 3731
Func Desc cable harness, engine compartment
Attachment
File Name
File Size
TJI-437251-1_1_1_en-US.pdf 0.7612 MB
Vehicle Type
Type Eng

Eng
Desc

Sales Body Gear Steer Model Year

1XX
CSC

2007-9999

Plant Chassis range
-

Struc Week
Range
200605-999952

Customer Symptom Codes

Code Description
Starting/Engine does not start/Unsure when/at
BJ
all times
LN
Battery/Weak or low electrical power
DTC

Diagnostic Trouble Codes

Text
CSC = Customer Symptom Code
If using a printed copy of this document, always check for the latest online version
DESCRIPTION:
If the Power fuse PF1 located at the battery B+ terminal becomes electrically open or breaks, it is now
possible to change the fuse instead of the complete harness.
PARTS REQUIRED:
Before structure week 2009W20. Spare part no. 31343898
After Structure week 2009W20. Spare part no. 31343764

SPECIAL TOOLS REQUIRED:
Crimping tool
9997448 (Please reference Special Tool Newsletter 49)
Hydraulic cylinder
9512923
SERVICE:
Please see attachment,TJI- 437251-1
VOLVOeBay logo STANDARD TIME GUIDE OPERATION NUMBER:
98371-2. Fuse central electrical unit engine compartment replace acc. to TJ 25417

To view TJ attachment continue to next page:

VolvoeBay logo Car Customer Service

Title

Engine Compartment Central Electrical Unit Fuse

Action
Issue
1

TJ Instruction VCC-437251-1

Replacement
Date
2011-12

Page

1(4)

Operation number:

98371-2

Reason
First issue

Affected vehicles

Year
2011, 2012
2010, 2011,
2012
2010, 2011,
2012
2011, 2012
2010, 2011,
2012
2010, 2011,
2012
2010, 2011,
2012

Model
S60 (11-)
S80 (07-)
S80L
V60
V70 (08-)
XC60

XC70 (08-)

Materials
Fuse

Description
CRIMPING TOOL
Hydraulic hole cylinder

Qty.
1.0

Materials

Part No.
31343898
31343764

Special tools

Part No.
999 7448
951 2923

Notes
Before structure week 2009w20
After structure week 2009w20

TJ Instruction VCC-437251-1

Page 2 (4)
Removal
Note! Removal steps in this procedure may
contain installation details.
Remove battery, refer to:
Removal, replacement and installation
3 - Electrical system
31 - Battery and mounting
311 - battery

TJ Instruction VCC-437251-1

Page 3 (4)
Installation
Note! Adapt the wiring length of the spare
part to the wiring of the vehicle.

Note! Thread the heat-shrinkable tubing
onto the electrical wiring before splicing the
electrical wiring.
Special Tool: T9997448, CRIMPING TOOL
Special Tool: T9512923, Hydraulic hole cylinder

TJ Instruction VCC-437251-1

Page 4 (4)

Torque:
Battery lead to battery lead terminal, 14Nm

To install, reverse the removal procedure.

1

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TSB/Document ID: TJ-25417

Replacement Service Bulletin Number: TJ-25417.1.1

MFR Communication Date: 2012-04-05

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY

MFR Component System:

MFR Component Subsystem:


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