TS-34-04262 Service Bulletin/Repair Instructions

SB-10044035-5193
GRAND VITARA
Technical Bulletin

Division: Automotive

Category: Technical

SUBJECT:

MODEL(S):

YEAR:
Section Title: Engine

TSB No. TS 34 04262
SERVICE MANUAL UPDATE: TENSIONER AND IDLER

PULLEY REMOVAL AND INSTALLATION

GRAND VITARA (JB424)

2009~2011
CONDITION:
This bulletin is to inform you of updates made to the “Tensioner and Idler

Pulley Removal and Installation” described in the engine charging system

section 1J for 2009~2011 GRAND VITARA (JB424) Service Manuals.
CORRECTION:
Please refer to the changes illustrated in the attached pages of this bulletin

that have been made to the service manual section(s) applying to the

2009~2011 GRAND VITARA (JB424). The following table describes the

Service Manual and the corresponding section(s) that have been

added/amended. The Online Service Manual has been revised prior to the

release of this bulletin.

AFFECTED SERVICE MANUAL(S)
Manual Name

2009MY Grand Vitara

(JB424/JB632) Service

Manual

2010MY Grand Vitara

(JB424/JB632) Service

Manual

2011MY Grand Vitara

(JB424) Service Manual
Part Number
Corresponding Item
99500-66J30-33E
Section 1J: Repair Instructions
 Tensioner and Idler Pulley Removal and

Installation
99500-66J40-33E

99500-66J50-33E
Technical Service Department

Dealership Circulation – Initial and file:

Service Manager
Parts Manager
Service Advisor
Technicians
Suzuki bulletins are intended for use by professional technicians, NOT a “do-it-yourselfer.” They are written to inform these technicians of

conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained

technicians have the equipment, tools, safety instructions, and know-how to do a job properly and safely. If a condition is described, DO NOT

assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your authorized Suzuki dealer for information on

whether your vehicle may benefit from the information. Suzuki reserves the right to change technical specifications at any time without prior notice.

Page 1 of 2
Model: Grand Vitara
Section: Engine
TSB No. TS 34 04262
DETAILS FOR UPDATES MADE

 Steps added to the tensioner and idler removal procedure for Removal of the Water Pump.

 The idler pulley fastener and the tightening torque have been changed as follows beginning

with April 2009 production.
Page 2 of 2
99500-66J50-33E:

2011MY GRAND VITARA (JB424) SERVICE MANUAL
ATTACHED SHEET: PAGE 1 OF 3

Charging System:
Tensioner and Idler Pulley Removal and

Installation

Removal

1) Remove accessory drive belt. (Accessory Drive Belt

Removal and Installation)

2) Remove idler pulleys(2).

3) Drain coolant. (Cooling System Draining)

4) Remove water pump. (Water Pump Removal and

Installation)

5) Remove tensioner(1).

Installation

Reference: “Tensioner and Idler Pulley Inspection”

Reverse removal procedure noting the following.

• Tighten tensioner bolts and idler pulley nuts to

specified torque.

Tightening torque

Tensioner bolt (a): 25 N·m (2.5 kgf-m, 18.5 lbf-ft)

Idler pulley nut (b): 40 N·m (4.1 kgf-m, 29.5 lbf-ft)
1
CHANGED

(a)
(b)

2
1J-*
99500-66J40-33E:

2010MY GRAND VITARA (JB424/ JB632) SERVICE MANUAL
ATTACHED SHEET: PAGE 2 OF 3

Charging System:
Tensioner and Idler Pulley Removal and

Installation
[A]
Removal

1) Remove accessory drive belt. (Accessory Drive Belt

Removal and Installation)

2) For N32A, remove tensioner(1) and idler pulley(2).

3) For J24B, remove idler pulleys(3) and tensioner(4)

as follows.

a) Drain coolant. (Cooling System Draining): J24B
1
(c)
b) Remove idler pulleys(3).

c) Remove water pump. (Water Pump Removal

and Installation): J24B

2
d) Remove tensioner(4).
CHANGED
Installation

Reference: “Tensioner and Idler Pulley Inspection”

Reverse removal procedure noting the following.

• Tighten tensioner bolts and idler pulley bolts and/or

nuts to specified torque.
(b)
(a)

(b)
[B]

4
ADDED
Tightening torque

Tensioner bolt (a): 25 N·m (2.5 kgf-m, 18.5 lbf-ft)

Idler pulley bolt (b): 55 N·m (5.6 kgf-m, 40.5 lbf-ft)

Idler pulley nut (d): 40 N·m (4.1 kgf-m, 29.5 lbf-ft)
(a)
• For N32A, tighten timing chain cover bolts to 20 N·m

(2.0 kgf-m, 15.0 lbf-ft), and retighten them to 60 N·m

(6.1 kgf-m, 44.5 lbf-ft).

Tightening torque

Timing chain cover bolt * (c): 20 N·m → 60 N·m

(2.0 kgf-m → 6.1 kgf-m, 15.0 lbf-ft → 44.5 lbf-ft)
(d)

3
CHANGED

[A]: N32A
[B]: J24B
1J-*
99500-66J30-33E:

2009MY GRAND VITARA (JB424/ JB632) SERVICE MANUAL
ATTACHED SHEET: PAGE 3 OF 3

Charging System:
1J-*
[A]
Tensioner and Idler Pulley Removal and

Installation

Removal

1) Remove accessory drive belt. (Accessory Drive Belt

Removal and Installation)

2) For N32A, remove tensioner(1) and idler pulley(2).

3) For J24B, remove idler pulleys(3) and tensioner(4)

as follows.

a) Drain coolant. (Cooling System Draining): J24B
1
(c)
b) Remove idler pulleys(3).

c) Remove water pump. (Water Pump Removal

and Installation): J24B
2
CHANGED
d) Remove tensioner(4).
(b)
Installation

Reference: “Tensioner and Idler Pulley Inspection”

Reverse removal procedure noting the following.

• Tighten tensioner bolts and idler pulley bolts and/or

nuts to specified torque.
[B]
(a)

(b)
CHANGED

4
ADDED
Tightening torque

Tensioner bolt (a): 25 N·m (2.5 kgf-m, 18.5 lbf-ft)

Idler pulley bolt (b): 55 N·m (5.6 kgf-m, 40.5 lbf-ft)

Idler pulley nut (d): 40 N·m (4.1 kgf-m, 29.5 lbf-ft)
(a)
• For N32A, tighten timing chain cover bolts to 20 N·m

(2.0 kgf-m, 15.0 lbf-ft), and retighten them to 60 N·m

(6.1 kgf-m, 44.5 lbf-ft).
(b)
(d)
3
Tightening torque

Timing chain cover bolt * (c): 20 N·m → 60 N·m

(2.0 kgf-m → 6.1 kgf-m, 15.0 lbf-ft → 44.5 lbf-ft)
ADDED

[A]: N32A
[B]: J24B

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