NHTSA ID Number: 10043951
Manufacturer Communication Number: MIN12108
TSB/Document Date: 2012-05-03
Summary
NAVISTAR
: INSTALL HIGH-PRESSURE FUEL PUMP FOR 43 PROSTAR, TRANSTAR, AND WORKSTAR TRUCKS WITH 2010 MAXXFORCE 11/13 ENGINES BUILT FROM FEBRUARY 27, 2012 - MARCH 01, 2012. THESE TRUCKS HAVE ENGINES WITH DEFECTIVE HIGH-PRESSURE FUEL PUMP THAT NEEDS TO BE REPLACED. *JS
SB-10043951-4975
Mis-Build Investigation Notice
MIN #: 12108
Date: March 16, 2012
SUBJECT: Install High-Pressure Fuel Pump for 43 Vehicles with 2010 MaxxForce®
11/13 Engines
BUILD DATES: February 27, 2012 – March 01, 2012
DESCRIPTION:
This MIN applies to 43 ProStar®, TranStar®, and WorkStar® trucks with a MaxxForce®
11 or a MaxxForce® 13 2010-emission engine built from February 27, 2012 – March 01,
2012 and flagged with MIN# 12108. These trucks have engines with a defective highpressure fuel pump that needs to be replaced.
VIN LIST:
DJ161930
DJ162204
DJ162308
DJ167339
DJ167340
DJ172910
DJ173016
DJ173028
DJ173029
DJ173030
DJ173031
DJ173032
DJ173036
DJ173161
DJ177327
DJ183396
DJ184123
DJ184840
DJ184842
DJ184843
DJ190199
DJ192439
DJ192446
DJ194130
DN149609
DN149614
DN149615
DN149618
DN149623
DN188589
DN190333
DN191992
DN191993
DN191996
DN191998
DN191999
DN192000
DN192001
DN192002
DN192003
DN194841
DN194843
DN194844
Copyright© 2012 Navistar, Inc. All rights reserved.
Page 1 of 3
PARTS INFORMATION:
Table 1 Parts Information
Part Number
3007641C93
Description
High-Pressure Fuel Pump
Quantity
1
SERVICE PROCEDURE:
WARNING:
Park vehicle on hard flat surface, turn the engine off, set the parking brake, and block the wheels
to prevent the vehicle from moving in both directions. Failure to do so may result in property
damage, personal injury and/or death.
WARNING:
If the vehicle must be raised, do not work under the vehicle supported only by jacks. Jacks can
slip or fall over, potentially resulting in property damage, personal injury and/or death.
WARNING:
Always wear safe eye protection when performing vehicle maintenance. Failure to do so may
result in serious eye injury.
WARNING:
Allow components in engine compartment to cool before servicing engine or vehicle. Failure to do
so may result in property damage, personal injury and/or death.
Refer to Navistar-published repair procedure to replace the high-pressure fuel
pump.
Copyright© 2012 Navistar, Inc. All rights reserved.
Page 2 of 3
LABOR INFORMATION:
Operation number must appear on all claims.
Table 1 Labor Information
Operation No.
A40-12108-1
Description
Time
Replace HP Fuel Pump
4.0 hrs.
WARRANTY CLAIMS:
Warranty claim expense is to be charged to Warranty. Claims are to be submitted in the
normal manner, making reference to Mis-build Investigation Notice G – 12108.
It is important that the coding be completed properly to assist in processing the warranty
claim. Complete instructions will be found in the Warranty Policy Manual, Section 7.1.8.
As with all claim submission, items acquired locally must be submitted in the “Other
Charges” tab. The cost of any bulk items (bag of cable tie straps, roll of wire, barrel of
oil, tube of silicone, etc.) should be prorated for the cost of the individual pieces/amount
used during each repair.
To assure this important improvement is made in a timely manner; all claims for G12108 activity must be submitted by 03/16/2013 or within the normal warranty period for
the vehicle, if after 03/16/2013.
All trademarks are marks of their respective holders.
Copyright© 2012 Navistar, Inc. All rights reserved.
Page 3 of 3
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
- Formulated for engines with 75,000 miles or more, Valvoline...
- Delivers 20% better wear protection and 15% better sludge...
- Extra detergents safeguard against friction, corrosion and...
- Advanced friction-fighting additives help maximize...
- Provides performance benefits for high mileage, new and...
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TSB/Document ID: MIN12108
Replacement Service Bulletin Number:
MFR Communication Date: 2012-03-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
MFR Component System:
MFR Component Subsystem:
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