NHTSA ID Number: 10043920
Manufacturer Communication Number: 2028635-2
TSB/Document Date: 2012-05-02
Summary
AUDI
: 24T4 UPDATE FUEL PRESSURE SENDER (WARR_EXT) IT IS POSSIBLE THAT THE FUEL PRESSURE SENDER FOR LOW-PRESSURE MAY FAIL ON AUDI
VEHICLES WITH 2.0L TFSI ENGINES BUILT WITHIN A SPECIFIC PERIOD. *JS
SB-10043920-3420
Technical Service Bulletin
24T4 UPDATE - Fuel Pressure Sender (Warr_Ext)
24 12 23 2028635/2 March 9, 2012. Supersedes Technical Service Bulletin Group 24 number 12 – 22 dated
March 5, 2012 for reasons listed below.
Model(s)
Year
VIN Range
2005
405683 – 999999
2006
000001 – 999999
2007
000001 – 999999
2008
000001 – 139847
2007
013717 – 999999
2008
000001 – 011773
2008
000166 – 036868
2007
084809 – 999999
2008
000001 – 142388
Vehicle-Specific Equipment
A4
Not Applicable
A4 Cabriolet
TT
A3
Condition
This Update has been proactively released to prevent the following condition from occurring in the vehicle:
It is possible that the Fuel Pressure Sender for low-pressure may fail on Audi
vehicles with 2.0L TFSI engines built
within a specific period.
This Update is in effect until removed.
Vehicle must meet all of the following criteria:
• Procedure is valid only for vehicles that show the 24T4 code in the ElsaWeb Campaign/Action Information
screen on the day of repair.
• Vehicle must be within the S343-U15 Fuel Pressure Sensor Warranty Extension.
• Procedure must be performed within the allotted time frame stated in this Technical Service Bulletin.
• Procedure must be performed on applicable vehicles in dealer inventory prior to sale.
Technical Background
It is possible that the Fuel Pressure Sender for low-pressure may fail on Audi
vehicles with 2.0L TFSI engines built
within a specific period.
Production Solution
The fuel pressure sender for low-pressure G410 must be replaced on the affected vehicles.
© 2012 Audi
of America, Inc.
Page 1 of 8
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Service
Checking and replacing Fuel Pressure Sender for low-pressure G410 (Criteria 8P and 8J)
1. Carefully remove the engine
cover panel in order 1 – 4, as
shown in Figure 1.
Tip: It is important to keep
this sequence; otherwise, the
engine cover panel can be
damaged.
Figure 1. Removed engine cover in the order 1, 2, 3, and then 4.
Fuel Pressure Sender for lowpressure G410 location (Figure 2,
10).
Figure 2. Fuel Pressure Sender location (10).
© 2012 Audi
of America, Inc.
Page 2 of 8
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
2. Check the part number of the
Fuel Pressure Sender for lowpressure G410 fitted in the
vehicle.
• If the part number of the
sender is 06E 906 051 K, no
further steps are required.
• If the Fuel Pressure Sender
has a different part number,
replace the Fuel Pressure
Sender.
Figure 3. Fuel Pressure Sender for low-pressure part number 05E
906 051 K.
Checking and replacing Fuel Pressure Sender for low-pressure G410 (Criteria 8E and 8H)
1. Carefully remove the engine
cover off the retaining pins
(Figure 4).
Tip: Do not jerk the cover
panel or try to pull on one side
only.
Figure 4. Remove engine cover from retaining pins.
© 2012 Audi
of America, Inc.
Page 3 of 8
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Fuel Pressure Sender for lowpressure G410 location (Figure 5,
8).
Figure 5. Fuel Pressure Sender for low-pressure (8).
© 2012 Audi
of America, Inc.
Page 4 of 8
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
2. Check the part number of the
Fuel Pressure Sender for lowpressure G410 fitted in the
vehicle.
• If the part number of the
sender is 06E 906 051 K, no
further steps are required.
• If the Fuel Pressure Sender
has a different part number,
replace the Fuel Pressure
Sender.
Figure 6. Fuel Pressure Sender for low-pressure part number 05E
906 05 K.
© 2012 Audi
of America, Inc.
Page 5 of 8
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Warranty
Update Time
Requirements/
Reimbursement
To ensure prompt and proper payment, be sure to immediately enter the applicable
reimbursement code listed below upon completion of the repair work. Claims will be
paid only for vehicles that show the 24T4 code in the ElsaWeb Campaign/Action
Information screen on the day of repair.
24T4 Saga Claim Entry Procedure
Check ElsaWeb to determine whether Update 24T4 is open.
Service No.: 24T4
Damage Code: 0099
Parts Manufacturer - Removed part: 002
Claim Type
Sold vehicle = 7 10
Unsold vehicle = 7 90
Saga Accounting Instructions
Criteria ID
Repair operation
Labor Operation Number
TU
8P or 8J
Check part number on Fuel Pressure
Sender and no replacement
necessary.
0183 0099
40 TU
8E or 8H
Check part number on Fuel Pressure
Sender and no replacement
necessary.
0183 0099
30 TU
8P or 8J
Check part number of Fuel Pressure
Sender and replace.
2409 19 99
40 TU
8E or 8H
Check part number of Fuel Pressure
Sender and replace.
2409 20 99
30 TU
-OR-
Part Number
Part Description
Quantity
06E 906 051 K
Fuel Pressure Sender for low-pressure
1
© 2012 Audi
of America, Inc.
Page 6 of 8
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
There is no reimbursement for vehicle wash or loaner vehicle.
If the vehicle is outside of the specified warranty period, the customer has the option to pay for the repair.
If the customer agrees to pay for the repair:
Fax the information to (248) 754-5093 and provide VIN, applicable Service Number, Customer Info, Dealer
Number and Date.
If the customer does not agree to pay for the repair:
Fax the information to (248) 754-5093 and provide VIN, applicable Service Number, Customer Info, Dealer
Number and Date.
Additional Actions Some of the affected vehicles may be involved in additional Actions.
Please check your ElsaWeb Campaign/Action Information screen so that
any additional required work can be done simultaneously.
Update
Verification
For verification, always check the ElsaWeb Campaign/Action Information
screen. The ElsaWeb system is the only binding inquiry and verification
system; other systems are not valid and may result in non-payment of a
claim.
Help for Claim
Input
For questions regarding claim input, contact the Warranty Helpline.
Required
Customer
Notification
Inform your customer in writing by recording on the Repair Order any and
all work that was conducted on the vehicle, including any and all updates
completed under this Update.
© 2012 Audi
of America, Inc.
Page 7 of 8
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Required Parts and Tools
Part Number
Part Description
Quantity
06E 906 051 K
Fuel Pressure Sender for low-pressure
1
• Properly destroy and dispose of removed parts in accordance with all state and local requirements, unless
otherwise indicated and/or requested through SAGA.
• If you have exhausted your allocated parts and you require additional parts for vehicles affected by this Update
but have exceeded your Upper Order Limit, please submit your requests for additional parts via email to
upperorderlimits@audi
.com. Be sure to include the affected VINs with your order. Prior to submitting your
request, ensure that each vehicle has the 24T4 code open in ElsaWeb. Your order will be reviewed and
processed accordingly.
Additional Information
All parts and service references provided in this Update are subject to change and/or removal. Always check with
your Parts Department and service manuals for the latest information.
© 2012 Audi
of America, Inc.
Page 8 of 8
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
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TSB/Document ID: 2028635-2
Replacement Service Bulletin Number:
MFR Communication Date: 2012-03-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES
MFR Component System:
MFR Component Subsystem:
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