NHTSA ID Number: 10043906
Manufacturer Communication Number: TB-2028830
TSB/Document Date: 2012-05-01
Summary
VOLKSWAGEN
: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. UPDATE- 17D2 POSITIVE CRANKCASE VENTILATION VALVE. IT IS MANDATORY TO PERFORM UPDATES ON ALL APPLICABLE VEHICLES IN DEALER INVENTORY PRIOR TO RETAIL SALE. *JS
SB-10043906-4059
UPDATE Technical Bulletin
17 12 01 March 09, 2012 2028830
UPDATE – 17D2 Positive Crankcase Ventilation Valve
NOTE:
• Perform this UPDATE on all applicable vehicles within Positive Crankcase Ventilation Warranty Ext
(10 years or 120,000 miles (192,000 km), whichever occurs first).
• It is MANDATORY to perform UPDATES on all applicable vehicles in dealer inventory PRIOR TO
RETAIL SALE.
• Inform customers that this UPDATE will be available free of charge as long as their vehicle is within
the Warranty parameters outlined in this UPDATE.
NOTE:
Required DMS Wording/Programming Text (SAGA claim comments): UPDATE 17D2 Positive
Crankcase Ventilation
Engine
Code
Trans.
Code
From
To
2006 - 2008
2.0L
(BPY)
All
3VW_ _ _1K_6M600925
3VW_ _ _1K_8M199152
Eos
2006 - 2008
2.0L
(BPY)
All
WVW_ _ _1F_6V000336
WVW_ _ _1F_8V057164
GTI
2006 - 2008
2.0L
(BPY)
All
WVW_ _ _1K_6W017326 WVW_ _ _1K_8W345764
Passat
2006 - 2008
2.0L
(BPY)
All
WVW_ _ _3C_6_002717
Model(s)
Year
Jetta
WVW_ _ _3C_8_193384
REVISION HISTORY
Revision
Date
Purpose
1
03/06/2012
Original publication
2
03/09/2012
Updated Note section, added clamp to part list
Page 1 of 8
© 2012 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
Technical Background
The conditions described may be caused by a
malfunction of the crankcase ventilation
pressure regulating valve or turbo intake pipe
resulting in excessive vacuum or excessive
pressure being applied to the engine
crankcase.
The guide pin of the check valve in the
intake manifold side of the valve may break,
preventing the check valve from correctly
sealing when boost pressure is present in
the intake manifold. Intake boost pressure
may thus be applied to the engine
crankcase, resulting in possible oil leaks.
(Depending on part number, the check valve
may be installed horizontally inside the housing.)
A whistling noise or air rushing sound may
be the consequence of an excessive
amount of vacuum being applied to the
engine crankcase. This condition can be
detected by verifying whether the oil filler
cap is being firmly held in position to the
engine even after it has been unlocked.
Production Solution
Improved crankcase ventilation pressure regulating valve and turbo intake pipe.
Page 2 of 8
© 2012 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
Service
NOTE:
• ElsaWeb is the only valid inquiry/verification source. Check ElsaWeb on the day this vehicle UPDATE
will be performed to verify vehicle eligibility for the UPDATE. Status must show “open”. Attach an
ElsaWeb printout showing the “open” status to the repair order.
• If this UPDATE appears to have already been performed but the code still shows open in ElsaWeb,
contact Warranty before proceeding further. Another dealer may have recently performed this
UPDATE but not yet entered a claim for it in the system.
• ElsaWeb may also show additional open action(s); if so, inform your customer - this work can be done
while the vehicle is in for this UPDATE.
• Contact the Warranty Helpline (U.S.) or the Warranty Campaign Specialist (Canada) if you have any
questions.
Inspect the Crankcase Pressure Control Valve and Turbo Inlet Pipe to verify the latest level parts are
installed.
Remove Pressure Control Valve (Figure 1, 1) and
check part number.
If the part number of the pressure control valve is
06F 129 101 P no further steps are required.
If the part number of the Pressure Control Valve is
any other suffix prior to “P”, replace Pressure
Control Valve
Figure 1: Pressure Control Valve (1). Gasket (2), Pipe
gasket (3),
.
Page 3 of 8
© 2012 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
Inspect intake turbo pipe. If the intake turbo pipe is not part number 06F 103 215B replace.
Old style valve and pipe installed:
•
Install improved pressure regulating valve and turbo pipe.
Tip: Picture shows correct
location of clamps.
Tip: To install 31mm clamp, first
insert clamp onto turbo pipe,
then insert turbo pipe into
rubber hose, then slide clamp
over rubber hose.
© 2012 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
Required Parts and Tools
Part Description
Part No:
Quantity
Crankcase ventilation pressure
regulating valve
06F 129 101 P
1
Gasket
06F 103 483 E
1
Clamp (31mm)
N 907 399 01
1
Clamp (34.6mm)
N 904 096 01
1
Turbo inlet pipe
06F 103 215 B
1
Pipe gasket
06F 145 757 F
1
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC 940)
VAS Diagnostic Tool
VAS 5051B, 5052A, 6150(A)
(Base CD V19.00 and Brand DVD V19.11.00 or higher)
Warranty
Claim Entry
Procedure
Enter your claim immediately upon completion of the UPDATE. Claims will
only be paid for vehicles that show this UPDATE code open in ElsaWeb on the
day of repair. To help ensure prompt and proper payment, attach the screen
print to the repair order.
Claim Help
U.S. dealers - Contact the Warranty Helpline toll-free at 1-866-306-8447 for
help with claim entry.
Canadian dealers - Contact your Warranty Campaign Specialist. For contact
information, please proceed to “ServiceNet – Warranty/Contact
Information/Campaigns – “Warranty Campaign Specialist.”
Required Customer Ensure customers are aware of all work performed on the vehicle by recording
Notification
the information on the repair order.
Attach a copy of the Vehicle UPDATE Fact Sheet to the customer’s copy of the
repair order and take the time to explain this UPDATE to your customer.
Page 5 of 8
© 2012 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
SAGA Code 17D2 Claim Entry Procedure
Check ElsaWeb to confirm that this UPDATE code is open on the day of repair.
Service No.: 17D2
Damage Code: 0099
Parts Manufacturer/Vendor Code: WWO
Claim Type
Sold vehicle = 7 10
Unsold vehicle = 7 90
Accounting Instructions
Criteria I.D. 01
Scenario #1 - Check/UPDATE present; updated pressure regulating valve and turbo inlet pipe
installed. No further work required.
Repair operation:
0183 00 99
40 TU
-- OR -Scenario #2 - Remove and install crankcase pressure regulating valve; pressure regulating valve
required; updated turbo inlet pipe already installed
Repair operation:
1726 19 99
40 TU
Quantity
Part Number
Part Description
1
06F 129 101 P
Crankcase ventilation pressure regulating valve
1
06F 103 483 E
Gasket
-- OR -Scenario #3 - Remove and install crankcase pressure regulating valve and turbo inlet pipe; pressure
regulating valve and turbo inlet pipe required.
Repair operation:
1726 20 99
60 TU
Quantity
Part Number
Part Description
1
06F 129 101 P
Crankcase ventilation pressure regulating valve
1
06F 103 483 E
Gasket
1
N 907 399 01
Clamp (31mm)
1
N 904 096 01
Clamp (34.6mm)
1
06F 103 215 B
Turbo inlet pipe
1
06F 145 757 F
Pipe gasket
There is NO reimbursement for wash or loaner vehicle!
Page 6 of 8
© 2012 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
If vehicle is not eligible for repair under this UPDATE (i.e.: totaled status) OR if customer refused
repairs.
Fax the Repair Order to VWoA at (248) 754-5093 and provide VIN, applicable Service Number, Customer
Information, Dealer Number and Date
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or
removal. Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 7 of 8
© 2012 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other
sites, without the prior expressed written permission of the publisher.
UPDATE Technical Bulletin
UPDATE FACT SHEET – UPDATE Code 17D2
Dear Volkswagen
Customer,
Today we performed UPDATE code 17D2 on your vehicle. This UPDATE replaced the
pressure regulating valve and if required the turbo intake pipe, and was performed for you
free of charge.
Volkswagen
periodically makes updates like this available in order to ensure our customer’s
continued satisfaction with the quality of their Volkswagen
vehicles.
We at Volkswagen
are committed to providing our customers with reliable, quality products
that are a pleasure to drive and own. If you should ever have any questions or vehicle
concerns, your authorized Volkswagen
dealer will be pleased to assist you.
Thank you for driving a Volkswagen
!
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TSB/Document ID: TB-2028830
Replacement Service Bulletin Number:
MFR Communication Date: 2012-03-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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