NHTSA ID Number: 10043626
Manufacturer Communication Number: FC-390120002-02
TSB/Document Date: 2012-04-16
Summary
FISKER: UPON INSPECTION, HV DC GENERATOR POWER CABLE CONNECTOR MAY HAVE BEEN INSTALLED INCORRECTLY OR DAMAGED. *PE
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
4c. Disconnect seat harness connector.
4d. Remove seat cushion.
4e. Release latch pin from Manual Service Disconnect (MSD) latch.
4f. Lift cover for access to MSD plug.
4g. Release clip and remove MSD plug.
WARNING!
Wait 5 minutes for high voltage capacitors to discharge after removal of the Manual Service
Disconnect (MSD). Although the battery has been disconnected, residual current may still be
present.
NOTE: Verify that the voltage at the Accessory Power Module (APM) has dropped to zero. If 13+ volts
are present at the APM, do not continue. Contact Fisker Technical Support.
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 12 of 20
Printed: February 9, 2012
CAMPAIGN
FISKER AUTOMOTIVE, INC.
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
5. Drain Low Temperature Coolant
WARNING!
To avoid serious injury, ensure the coolant returns to a safe temperature before commencing
work.
NOTE: Position suitable container to contain fluid spillage.
5a. Release hose clamp (red in illustration below) and disconnect rear drive motor coolant hose.
5b. Allow cooling system to drain.
6. Remove Rear Diffuser Closing Panel
6a. Remove screws (x6) securing rear diffuser to closing panel (see illustration below).
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 13 of 20
Printed: February 9, 2012
CAMPAIGN
FISKER AUTOMOTIVE, INC.
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
6b. Disconnect bumper harness connector from fog/reverse lamp (see illustration below).
6c. Remove bolts (x4) securing fog/reverse lamp bracket to rear bumper cover and diffuser (torque
3 Nm) (see illustration below).
6d. Remove fog/reverse lamp bracket to rear diffuser.
6e. Remove bolts (x8) securing diffuser to rear bumper (torque 3 Nm) (see illustration below).
6f. Remove diffuser.
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 14 of 20
Printed: February 9, 2012
CAMPAIGN
FISKER AUTOMOTIVE, INC.
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
7. Coolant Hose Rerouting
NOTE: Position suitable container to contain fluid spillage.
7a. Release clamps (see illustration below) and disconnect coolant hoses from rear pumps.
7b. Reroute coolant hoses under the rear sway bar (see illustration below).
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 15 of 20
Printed: February 9, 2012
CAMPAIGN
FISKER AUTOMOTIVE, INC.
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
7c. Attach hoses to coolant pumps and install clamps.
8. Re-Install Rear Diffuser Panel
8a. Re-install rear diffuser panel (reverse removal instructions).
9. Refill Low Temp Electronics Cooling System
9a. Remove cap (red in image below) from low temperature electronics coolant reservoir.
9b. Refill until coolant is at upper level mark.
CAUTION:
To prevent damage, do not allow electric pumps to run until sufficient coolant has entered
system to facilitate bleeding.
9c. Bleed cooling system.
9d. Check and top off coolant reservoir.
9e. If rerouting the coolant hose was necessary, use labor information on page 20 for the warranty
claim submittal.
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 16 of 20
Printed: February 9, 2012
CAMPAIGN
FISKER AUTOMOTIVE, INC.
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
10. Low Temperature HV Battery Coolant Line Clearance
WARNING!
To avoid serious injury, ensure the coolant lines and parts on and around engine return to a safe
temperature before commencing work.
10a. Inspect low temperature HV battery coolant line for interference with generator shield (refer to
images below).
– If HV battery coolant line is not touching generator shield, no additional repairs are required.
– If HV battery coolant line is touching generator shield (as seen in right image below),
continue with following instructions to eliminate interference.
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 17 of 20
Printed: February 9, 2012
CAMPAIGN
FISKER AUTOMOTIVE, INC.
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
10b. Bend shield flap forward to give more clearance for coolant hoses as shown in image below.
NOTE: Do not bend shield too far forward or else it will cause interference with muffler and cause rattle.
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 18 of 20
Printed: February 9, 2012
CAMPAIGN
FISKER AUTOMOTIVE, INC.
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
10c. To give additional clearance between coolant hoses and shield, it’s possible to slightly bend
coolant pipes (see red colored pipes in illustration below) located above muffler assembly.
NOTE: Pipes should not be bent more than a 2 degree angle, or else you can damage them.
WARNING!
Do not bend coolant pipes leading into HV Battery or damage to battery will occur.
Actual image of coolant pipes.
10d. Confirm that the coolant hoses are no longer coming into contact with shield located under
generator motor.
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 19 of 20
Printed: February 9, 2012
CAMPAIGN
FISKER AUTOMOTIVE, INC.
NUMBER: 390120002.02
MODEL: Karma
DATE: February 9, 2012
MODEL YEAR: 2012
TITLE: HV DC Power Cable Inspection
PARTS REQUIRED:
PART NUMBER
DESCRIPTION
N/A
SHOP SUPPLIES:
DESCRIPTION
N/A
SPECIAL TOOLS:
DESCRIPTION
N/A
LABOR CODES:
CODE
DESCRIPTION
TIME
DEFECT CODE
90-15-04-07
Campaign 390120002 / Inspection
0.3
90-15-04-98
20-50-27-07
Campaign 390120002 / Hose Reroute
0.5
20-50-27-98
SUBLET:
CODE
DESCRIPTION
AMOUNT
N/A
CAUSAL PART:
PART NUMBER
DESCRIPTION
C131119203005 (Use for defect 90-15-04-98)
HV Inv 3 (Gen.) HV DC Power Cable
C131111823002 (Use for defect 20-50-27-98)
Low Temp Coolant Hose
WARRANTY DISPOSITION:
Vehicles with a valid warranty
CONTACT:
Fisker Automotive
5515 E. La Palma
Anaheim CA 92807
Tel: +1 949 - 433 -1368 Fax: +1 714 888 4256
Website: www.fiskerautomotive.com
Fisker Bulletins are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment and a suitable workshop for any procedure
described in this document, we suggest you leave such repairs to an Authorized Fisker Retailer or other qualified shop. See your Fisker Retailer for advice on
whether your vehicle may benefit from the information contained within this document. The information contained in the Fisker Bulletin is accurate at the date of publication. However, Fisker Automotive regularly updates technical information. Please check with your Fisker Retailer that the bulletin you intend to use contains the
latest available information.
Page: 20 of 20
Printed: February 9, 2012
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TSB/Document ID: FC-390120002-02
Replacement Service Bulletin Number:
MFR Communication Date: 2012-02-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
MFR Component System:
MFR Component Subsystem:
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