Investigations List

After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted.  If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.



NHTSA Action Number: EA14002

Date Opened: 2014-05-12

Date Closed: 2021-01-15

Manufacturer’s Name: KiaeBay America, Inc.

Component Description: VISIBILITY:SUN/MOON ROOF ASSEMBLY

Recall Campaign:

Summary Description: Panoramic Glass Sunroof Breakage


Summary

The investigation focused on spontaneous breakage (fracture) of the panoramic sunroof (sunroof) on MY 2011-2013 KiaeBay Sorento vehicles. The sunroof is constructed of tempered glass (often referred to as ?safety glass?), which, when broken, crumbles into granular chunks rather than splintering into jagged shards. The failure summary above shows NHTSA reports identified by the Office of Defects Investigation (ODI), and reports submitted by KiaeBay from start of production of the subject MY 2011-2013 KiaeBay Sorento through October 8, 2019, the date of ODI's last request for KiaeBay data.Reports of sunroof failures typically occurred while the vehicle was in motion and often described a loud noise when the fracture occurred. If the sunshade is closed when the sunroof fractures, the particles are contained, otherwise the particles can drop into the passenger compartment.Reported injuries generally were minor in nature, such as nicks and cuts that often occurred when complainants were cleaning-up glass particles post-incident. No crash incidents have been identified, and complaints display a declining trend since 2014.During EA14-002, ODI requested and obtained failure data for the subject vehicles, the MY 2014 Sorento (which used a similar sunroof from a different supplier), and other peer KiaeBay products (Optima and Sportage).ODI also requested and obtained failure data for peer vehicles produced by HyundaieBay, FordeBay, NissaneBay, and VolkswageneBay and failure reports through a General Order NHTSA issued to 13 OEMs (including KiaeBay) in April 2016.This produced a significant volume of data upon which ODI bases this closing. NHTSA's Vehicle Research and Test Center (VRTC) also conducted testing on the subject sunroofs in an attempt to better understand potential hazards.In its responses to ODI, KiaeBay states it has continuously monitored sunroof failure allegations throughout this investigation, and that the only consistently identified cause is external impact from foreign objects. KiaeBay notes that the sunroof complies with the applicable Federal Motor Vehicle Safety Standards for glazing, and that it has not identified a manufacturing defect or assembly process error despite significant investigative efforts. KiaeBay maintains that the field data supports its conclusion that an unreasonable risk to motor vehicle safety does not exist, citing a comparatively moderate failure rate, low injury risk posed by tempered glass, and the lack of an identified defect mechanism. KiaeBay further notes it has received no reports of crashes due to driver distraction related to roof failure events, nor is NHTSA aware of any such reports.NHTSA's April 2016 General Order requested data on vehicles with panoramic glass sunroofs greater than 0.5 square meters in area. The response identified 97 distinct models produced over 11 model years totaling some 10 million vehicles. Over 4,000 sunroof fractures were reported (none of which alleged a crash due to driver distraction) forming a high to low frequency continuum by model.While the subject vehicles were at the high end of the spectrum, they were not the highest.Through its analysis of the information obtained to date, ODI has not identified sufficient evidence of a safety-related defect in the subject sunroof. This includes the absence of any suggestive trends by region, seasonality, date of production, or vehicle age, together with the minor nature of the alleged injuries and the lack of crash allegations in the subject or any of the peer vehicles. Accordingly, the investigation is closed. ODI will take further actions if warranted by new evidence. The reference numbers for the ODI failure reports cited above, as well as additi

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NHTSA Action Number: PE14012

Date Opened: 2014-05-08

Date Closed: 2015-01-13

Manufacturer’s Name: NissaneBay North America, Inc.

Component Description: FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM

Recall Campaign:

Summary Description: Fuel level gauge system failure


Summary

On May 8, 2014, the Office of Defects Investigations (ODI) opened Preliminary Evaluation PE14-012 to investigate allegations of inaccurate fuel tank fill level while driving resulting in the vehicle running out of fuel in model year (MY) 2007 NissaneBay Quest vehicles.During this investigation, NissaneBay identified a condition in the subject vehicles that may result in the fuel gauge falsely indicating more than the actual amount of fuel remaining in the gas tank. According to NissaneBay, the combination meter voltage divider circuit for the sender unit may have one of two resistors open or lifted resulting in a fuel gauge malfunction and inaccurate fuel level reading.When this condition occurs, the fuel gauge in the combination meter will continue to track the actual amount of fuel in the gas tank down to approximately one quarter of a tank.However, the fuel gauge will not go any lower which may cause drivers to run out of fuel unexpectedly.Additionally, ODI analyzed complaint data provided by NissaneBay as well as complaints submitted to ODI from consumers. In total, ODI identified 136 unique complaints indicating an inaccurate fuel level reading while driving in the subject vehicles. Seventy (70) fuel gauge related stalls were identified, resulting in a complaint rate of 1.85 incidents per thousand vehicles after approximately 8 years in service. In addition, analysis of warranty and combination meter part sales data provided by NissaneBay indicate a claim rate of less than 1% for all part replacements involving fuel gauge malfunctions.During PE14-012, NissaneBay developed a remedy procedure and issued Service Campaign PC 335 on approximately 68,003 MY 2007 through 2009 NissaneBay Quest vehicles.Owners of the affected vehicles will receive preliminary notification by mail recommending owners to keep fuel level above ? tank at all times until repair parts become available.Once the remedy kits become available, NissaneBay plans to send another letter to affected customers to take their vehicle to a NissaneBay dealer who will install an external amplifier box with jumper harness in the combination meter to bypass the electric circuit and ensure accurate fuel level indication.The bulletin was sent to dealers on December 19th, 2014 and the owner letter mailing began on December 31st, 2014. See the investigative file for copies of NissaneBay's dealer communication and owner letter. Based on the relatively low rate of engine stall incidents for vehicles that have been in service for 8-9 years, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will continue to monitor complaints and other information relating to the alleged defect and take further action in the future if warranted.The following VOQ numbers are associated with the issues discussed in this closing resume:10503555, 10505390, 10513356, 10525325, 10549839, 10551187, 10552937, 10559300, 10565794, 10567557, 10568302, 10574869, 10575303, 10588121, 10588843, 10594370, 10595029, 10597201, 10598275, 10608182, 10610671, 10615104, 10615697, 10617309, 10618457, 10621549, 10622551, 10627963, 10632742, 10633833, 10637512, 10638279, 10640959, 10641050, 10643726, 10643791, 10643933, 10644085, 10649107, 10649598, 10652109, 10660231, 10661351, 10662656, 10662666.

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NHTSA Action Number: AQ14001

Date Opened: 2014-05-02

Date Closed: 2016-05-22

Manufacturer’s Name: General MotorseBay, LLC

Component Description: ELECTRICAL SYSTEM

Recall Campaign:

Summary Description: Sands ChevroleteBay/HybrideBay System Fire/Stall


Summary

NHTSA opened AQ14-001 to determine whether Sands ChevroleteBay of Surprise, Arizona complied with the requirements of the National Traffic and Motor Vehicle Safety Act, 49 U.S.C. Chapter 301 (Safety Act) and its implementing regulations. The Safety Act requires, among other things, that a manufacturer notify its dealers of defects related to motor vehicle safety and non-compliances with Federal Motor Vehicle Safety Standards and, in turn, that a dealer not sell and deliver a new vehicle subject to a recall unless the recall remedy has been performed (49 U.S.C. ?? 30112(a), 30120(i)).NHTSA issued an information request (IR) letter to Sands ChevroleteBay on May 5, 2014.Sands ChevroleteBay responded to this request on May 22, 2014.To ensure NHTSA?s information request encompassed all possible reference codes for General MotorseBay recall 13V-173, NHTSA issued another IR letter to Sands ChevroleteBay on June 8, 2015.Again, a response letter was received on June 9, 2015.NHTSA?s investigation indicated that Sands ChevroleteBay did sell and deliver recalled vehicles that did not have the recall remedy completed at the time the vehicles were delivered to the customers.NHTSA therefore concluded that Sands ChevroleteBay was liable for civil penalties for violations of the Safety Act, pursuant to 49 U.S.C. ? 30165.Under a Settlement Agreement dated March 24, 2016, Sands ChevroleteBay represented that it improved its processes to verify that it checks every vehicle for recalls prior to delivery to the purchaser and that it has not sold and delivered any unremedied new motor vehicles since June 9, 2015.Sands ChevroleteBay also represented that it now also checks for open recalls on every customer vehicle brought in for service, and that it checks for open recalls on every used trade-in vehicle, regardless of make or model, and takes steps to have all used trade-in vehicles repaired prior to retail sale. Sands ChevroleteBay admitted to violating the law and must pay civil penalties in the amount of $40,000.This Audit Query is closed.

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NHTSA Action Number: EQ14005

Date Opened: 2014-04-25

Date Closed: 2014-08-25

Manufacturer’s Name: CumminseBay, Inc.

Component Description: ENGINE AND ENGINE COOLING

Recall Campaign: 14V255

Summary Description: Ice may form in intake manifold


Summary

The closing report is attached.

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NHTSA Action Number: EQ14004

Date Opened: 2014-04-22

Date Closed: 2014-08-25

Manufacturer’s Name: Indiana Mills and Manufacturing Inc.

Component Description: SEAT BELTS

Recall Campaign: 14V230

Summary Description: Seat Belt May Be Difficult to Unfasten


Summary

The Closing Report is attached.

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Complaints List



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