After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted. If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.
NHTSA Action Number: PE04064
Date Opened: 2004-09-17
Date Closed: 2004-12-22
Manufacturer’s Name: General Motors
, LLC
Component Description: STRUCTURE:BODY:DOOR
Recall Campaign: 04V597
Summary Description: POWER-SLIDING DOOR
Summary
SUBJECT VEHICLES ARE AVAILABLE WITH AN OPTIONAL POWER SLIDING DOOR.THE INTERIOR HANDLE IS ORIENTED IN THE VERTICAL POSITION IN THE DOOR PANEL AND LINES UP AT THE ELBOW LEVEL WHEN THE OCCUPANT IS SEATED IN THE 2ND-ROW OUTBOARD POSITION.IF THE OCCUPANT HOLDS THE INTERIOR HANDLE IN THE THUMB UP POSITION DURING POWER-ASSISTED OPENING, THE ARM/WRIST CAN BE PUSH BACK WITH FORCE AGAINST THE 2ND-ROW BUCKET SEAT OR CAPTAIN'S CHAIR SEAT BACK CREATING A RISK OF INJURY (OTHER SEATING CONFIGURATIONS HAVE AMPLE SEAT TO DOOR CLEARANCE TO AVOID ENTRAPMENT OF THE LOWER ARM).AMONG THE 103 TOTAL REPORTS, THERE WERE 102 ALLEGED INJURIES INCLUDING ARM/WRIST, THUMB AND SHOULDER INJURIES.A COUNT OF INJURIES REVEALS THAT 76 INJURIES WERE A FRACTURED OR A BROKEN ARM/WRIST REQUIRING AN IMMOBILIZING CAST FOR FOUR-TO-SIX WEEKS.ALL INJURIES INVOLVE THE RIGHT SIDE POWER SLIDING DOOR.THE LEFT SIDE POWER SLIDING DOOR IS ON FAR FEWER VEHICLES, BUT MORE IMPORTANTLY, IT PRODUCES LESS FORCE.GM NOTIFIED THE AGENCY BY LETTER DATED DECEMBER 21, 2004, THAT IT WILL RECALL MODEL YEAR 1997 THOUGH EARLY 2005 GM U-VAN VEHICLES EQUIPPED WITH A RIGHT SIDE POWER SLIDING DOOR AND WITH 2ND-ROW BUCKET SEATS OR CAPTAIN CHAIRS (NHTSA RECALL #04V597).AS PART OF THE RECALL REMEDY, GM WILL REPLACE THE DOOR HANDLE WITH A FLUSH MOUNTED HANDLE THAT WILL PREVENT AN OCCUPANT FROM GRASPING THE HANDLE WITH THE PALM BETWEEN THE HANDLE AND DOOR PANEL (THUMB UP ORIENTATION) AND THUS ELIMINATE THE POTENTIAL FOR ARM/WRIST ENTRAPMENT.THIS INVESTIGATION IS CLOSED.
Read More...NHTSA Action Number: RQ04008
Date Opened: 2004-09-17
Date Closed: 2005-01-06
Manufacturer’s Name: Britax Child Safety, Inc.
Component Description: CHILD SEAT:RETRACTOR
Summary Description: CHILD RESTRAINT HARNESS LOOSENING
Summary
RECALL 04C002 INCLUDES THE BRITAX HUSKY, MARATHON, TRAVELLER PLUS, AND WIZARD CHILD SAFETY SEATS.THE DEFECT IS HARNESS ADJUSTER SLIPPAGE CAUSING CHILD RESTRAINT HARNESS LOOSENING.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS RECALL QUERY (RQ) AFTER RECEIVING REPORTS FROM CONSUMERS THAT THE CHILD RESTRAINT HARNESS ON THE SUBJECT SEAT ALLEGEDLY MAY LOOSEN AFTER CONSUMERS THOUGHT THAT THE HARNESS WAS SECURE.THE SUPER ELITE WAS NOT IN THE SCOPE OF SAFETY RECALL 04C002, WHICH WAS INITIATED BY BRITAX IN AUGUST OF 2004.BRITAX CORRECTED THE DEFECTIVE RECALLED SEATS BY REPLACING THE ORIGINAL ADJUSTER STRAP WEBBING WITH A NEW THICKER WEBBING.BOTH THE RECALLED SEATS AND THE SUBJECT USE AN ADJUSTER MECHANISM IDENTIFIED BY BRITAX AS AN A-LOK ADJUSTER.THE RQ WAS OPENED TO EVALUATE WHETHER THE RECALL SCOPE SHOULD INCLUDE THE SUBJECT SUPER ELITE SEAT. ODI DETERMINED THAT THE SUPER ELITE HAS AN A-LOK ADJUSTER BUT THE DESIGN OF THE ADJUSTER IS SIGNIFICANTLY DIFFERENT COMPARED TO THE RECALLED SEATS AND THE WEBBING FOR THE SUPER ELITE IS 25MM WIDE COMPARED TO THE RECALLED SEAT WEBBING WIDTH OF 38MM.THE ALLEGED DEFECT FOR THE SUPER ELITE APPEARS TO NOT BE RELATED TO WEBBING THICKNESS.THIS RQ IS CLOSED.THE OTHER COMPLAINTS LISTED ABOVE WILL BE INVESTIGATED UNDER PE05-001.
NHTSA Action Number: PE04063
Date Opened: 2004-09-15
Date Closed: 2005-01-21
Manufacturer’s Name: Honda (American Honda Motor Co.)
Component Description: STRUCTURE:MOTORCYCLE:KICKSTAND/CENTER STAND
Recall Campaign: 04V564
Summary Description: UNINTENDED SIDE-STAND DEPLOYMENT
Summary
THIS PE WAS OPENED TO EXAMINE REPORTS OF UNINTENDED MOTORCYCLE SIDE-STAND DEPLOYMENT WHILE UNDERWAY.IF THE STAND DEPLOYS WHILE THE MOTORCYCLE IS BEING RIDDEN, THE SIDE-STAND INTERLOCK (DESIGNED TO PREVENT RIDING WITH THE STAND DEPLOYED) WILL CAUSE THE ENGINE TO STALL.ADDITIONALLY, SUDDEN, UNINTENDED SIDE-STAND DEPLOYMENT WHILE RIDING CAN CAUSE LOSS OF CONTROL IN LEFT TURNS.SHORTLY AFTER OPENING THIS PE, HONDA ADVISED THAT IT WAS CONDUCTING A RECALL TO ADDRESS THIS CONDITION.WITH THAT RECALL (04V-564) THIS PE IS CLOSED.
NHTSA Action Number: EA04028
Date Opened: 2004-09-14
Date Closed: 2004-11-22
Manufacturer’s Name: General Motors, LLC
Component Description: EXTERIOR LIGHTING:TURN SIGNAL
Recall Campaign: 04V524
Summary Description: TURN SIGNAL MALFUNCTION
Summary
ON MAY 14, 2004 THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-043) BASED ON CONSUMER COMPLAINTS ALLEGING THAT THE BRAKE/TAIL TURN SIGNAL LAMPS WOULD NOT OPERATE PROPERLY WHEN EITHER THE TAIL LIGHTS WERE TURNED ON, THE BRAKE PEDAL WAS DEPRESSED, OR WHEN THE TURN SIGNAL SWITCH WAS ACTIVATED.ON SEPTEMBER 14, 2004 ODI UPGRADED PE 04-043 TO AN ENGINEERING ANALYSIS (EA04-028).GM STATES THAT SOME BRAKE/TAIL/TURN SIGNAL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO EXCESSIVE HEAT BUILDUP WITHIN THE BULB SOCKETS.THE CAUSE OF THE EXCESSIVE HEAT BUILD UP WAS DETERMINED TO BE A LACK OF THERMAL GREASE PLACED IN BETWEEN THE BULB AND THE SOCKET. BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V524) COVERING ALL MY 2003 VEHICLES.GM DEALERS WILL INSPECT THE REAR LAMP BULB SOCKET ASSEMBLIES AND APPLY THERMAL GREASE TO THEM OR REPLACE THEM WITH NEW ASSEMBLIES WITH THERMAL GREASE ALREADY ATTACHED.MODEL YEAR 2004 AND NEWER VEHICLES HAVE THE THERMAL GREASE INSTALLED FROM THE FACTORY. THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Read More...NHTSA Action Number: EA04026
Date Opened: 2004-09-09
Date Closed: 2005-08-02
Manufacturer’s Name: General Motors, LLC
Component Description: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Recall Campaign: 05V155
Summary Description: OVERHEATED FUEL PUMP WIRING
Summary
IN A LETTER DATED APRIL 14, 2005, GENERAL MOTORS (GM) NOTIFIED ODI THAT IT HAD IDENTIFIED A DEFECT RELATED TO MOTOR VEHICLE SAFETY IN APPROXIMATELY 316,508 MODEL YEAR (MY) 2000-01 1500 SERIES CHEVROLET SUBURBAN AND GMC YUKON XL VEHICLES (RECALL 05V-155).GM DETERMINED THAT SOME OF THESE VEHICLES WERE EQUIPPED WITH FUEL MODULE RESERVOIR ASSEMBLIES (MRAS) THAT CONTAIN FUEL PUMP WIRES AND/OR CONNECTORS THAT MAY OVERHEAT UNDER CERTAIN OPERATING CONDITIONS.ACCORDING TO GM, FUEL PUMP WIRES THAT OVERHEAT MAY RESULT IN ONE OR MORE CONDITIONS THAT PRESENT RISKS TO MOTOR VEHICLE SAFETY:(1) FUEL LEAKAGE FROM THE MRA PASS-THROUGH CONNECTOR IF THE OVERHEATING PRODUCES A HOLE IN THE PLASTIC CONNECTOR; (2) ENGINE STALL IF WIRING EXPOSED BY THE OVERHEATING SHORTS TO GROUND AND CAUSES THE FUEL PUMP FUSE TO BLOW; OR (3) INACCURATE FUEL LEVEL READINGS IF OVERHEATED WIRING IS SHORTED TO THE FUEL LEVEL SENDER CARD.GM'S ANALYSIS IDENTIFIED THE CAUSE OF THE OVERHEATED WIRING AS A HIGH-RESISTANCE CONDITION IN THE MRA CONNECTOR CONTACTS DUE TO FRETTING CORROSION THAT MAY DEVELOP OVER TIME.GM DETERMINED THAT THE CORROSION IS CAUSED BY MOVEMENT BETWEEN THE CONTACT SURFACES AND THAT SUCH MOVEMENT IS PRIMARILY INFLUENCED BY CHASSIS AND FUEL TANK VIRBRATION CHARACTERISTICS.GM'S TESTING FOUND THAT THE FUEL TANK VIBRATION CHARACTERISTICS OF THE RECALLED MY 2000-01 1500-SERIES VEHICLES WERE SIGNIFICANTLY GREATER THAN IN OTHER GM VEHICLES EQUIPPED WITH THE SAME MRA CONNECTORS.THESE VEHICLES HAD THE HIGHEST RATE OF RELATED FUEL LEAK AND STALL COMPLAINTS; AND A RECENT SURVEY CONDUCTED BY GM FOUND EVIDENCE OF MRA WIRING OVER-HEATING IN ALMOST ONE-THIRD OF THE 1500-SERIES VEHICLES INSPECTED. OTHER VEHICLES EQUIPPED WITH THE SUBJECT MRA CONNECTOR AND EVALUATED DURING THIS INVESTIGATION INCLUDE APPROXIMATELY 33,000 MY 2000-01 2500-SERIES SUBUBRAN AND YUKON XL VEHICLES, WHICH FALL WITHIN THE SCOPE OF EA04-026, AND PEER POPULATIONS OF SHORT WHEELBASE YUKON AND TAHOE UTILITY VEHICLES AND FULL-SIZE SILVERADO AND SIERRA PICKUP TRUCKS. THESE VEHICLES ARE NOT INCLUDED IN RECALL 05V-155 FOR THE FOLLOWING REASONS:(1) THESE VEHICLES ARE EQUIPPED WITH FUEL TANKS WITH SIGNIFICANTLY LESS VIBRATION AT THE MRA INTERFACE THAN THE RECALLED VEHICLES; (2) THE POTENTIAL FOR FUEL LEAKAGE IS SUBSTANTIALLY LOWER IN THE PICKUP TRUCKS AND SHORT-WHEELBASE UTILITY VEHICLES DUE TO DIFFERENCES IN FUEL TANK CONFIGURATION AND NO INCIDENTS OF FUEL LEAKAGE DUE TO OVERHEATED WIRING WERE VERIFIED IN THESE VEHICLES; (3) THERE THERE HAVE BEEN ONLY THREE POTENTIALLY RELATED COMPLAINTS OF FUEL LEAKAGE ASSOCIATED WITH THE OVERHEATED WIRING CONDITION IN THE 2500-SERIES LONG-WHEELBASE UTILITY VEHICLES; AND (4) NO EVIDENCE OF OVERHEATED WIRING WAS FOUND IN THE 2500-SERIES SUBURBAN AND YUKON XL VEHICLES AND PICKUP TRUCKS INSPECTED BY GM IN ITS VEHICLE SURVEY EFFORTS AND THE RATE FOUND IN THE SHORT-WHEELBASE UTILITIES WAS LOWER THAN THE RECALLED VEHICLES BY AN ORDER OF MAGNITUDE. ODI WILL CONTINUE TO MONITOR THE EXPERIENCE IN THE 2500 SERIES MY 2000-01 LONG-WHEELBASE UTILITY VEHICLES.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS FOR THE 2500 SERIES VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY A CHANGE IN CIRCUMSTANCES.
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