NHTSA ID Number: 10089493
Manufacturer Communication Number: C1516A
TSB/Document Date: 2017-01-25
Summary
THIS CAMPAIGN ADDRESSES AIR COMPRESSORS ON CERTAIN ENGINES. THIS CAMPAIGN AUTHORIZES THE REPLACEMENT OF AIR COMPRESSORS IF THE COMPRESSOR DATE CODE OR THE CRANKSHAFT DATE CODE IS ON OR BEFORE 22/12. THIS IS A REVISION TO A PREVIOUS COMMUNICATION.
ISX12 FDNY Air Compressor Campaign
Campaign Number
C1516
Revision Level
A
Page 1 of 3
Date
14-OCT-2014
Expiration Date (U.S. and Canada)
01-JUN-2015
Engine Family
ISX11.9
Fuel System
Group Number
Expiration Date (International
)
01-JUN-2015
Plant
Build Date
From
To
CM2250
Warranty Campaign
ISX12 FDNY Air Compressor Campaign
Attention
U.S / Canadian Distr./Branches and Div. Offices
This is to revise and replace Campaign 1516, dated 08-Jul-2014. This revision is to:
1. Add SRTs.
If additional information is required, contact your Cummins
Warranty Operations Group
Leader.
Description
This Campaign is being issued to address air compressors on ISX12 CM2250 and CM2350.
The Campaign authorizes the replacement of air compressors if the compressor date code or
the crankshaft date code is on or before 22/12.
Action
In order to qualify for repair under this field action, an engine:
https://qsol2.cummins.com/qs3/pubsys2/xml/en/campaign/2015/c1516.html
11/3/2014
ISX12 FDNY Air Compressor Campaign
Page 2 of 3
1. will be covered Regardless of coverage status, and
2. must be identified in the attached ESN list.
After verifying that the engine meets the above requirements, perform the following actions:
1. Steam clean the engine.
2. Inspect air compressor date code. Please see Attachment B for location of compressor
date code. Replace compressor if date code is on or before 22/12.
3. If compressor date code is 23/12 or later, remove front sump plug and inspect crankshaft
date code. Please see Attachment C for inspection procedure.
4. If the crankshaft date code is 23/12 or later, replace the sump plug using repair kit PN
4089675. The instructions for the sump plug are in Attachment D.
5. If the crankshaft date code is 22/12 or earlier, replace the air compressor and gaskets
with PN's 2870020NX, 3685614, and 4988280. Please see Procedure 012-014 in the
Service Manual.
Material Disposition
Materials removed as a result of this field action must be scrapped.
Reimbursements
Parts
The following parts are covered under this field action:
Part Number
Quantity
Description
287002000NX
1
AIR COM
368561400
1
GSK,SPT
408967500
1
PLG,THD
498828000
1
GSK,PMP
NOTE: SRTs to gain access that are required to complete the repair, that are sufficiently
explained in the claim narrative, may also be claimed on this action.
Labor using applicable Access Code and Time:
SRT
Code
00-401
00-90X
01-121
12-101
Description
Time
(hrs)
Steam Clean - Complete Engine
Administrative time
Gear Cover, Front - Remove and Install
Air Compressor (All Models) - Remove and Install
https://qsol2.cummins.com/qs3/pubsys2/xml/en/campaign/2015/c1516.html
11/3/2014
ISX12 FDNY Air Compressor Campaign
Page 3 of 3
17-101
17-103
19-108
Refrigerant Compressor and Bracket - Remove and Install
Air Conditioner System - Evacuate and Recharge
Engine Control Module (ECM) - Remove and Install
99-902
INSPECTION/IDENTIFICATION OF THE AIR COMPRESSOR
CRANKSHAFT (QTY 5)
.5
Travel
Travel is not covered under this field action. Towing is not covered under this field action.
Other Claimables
Consumables are covered under this field action.
Claim Instructions
For Cummins
Dealers, claims for this Field Campaign must be filed via RAPIDSERVE™ Web
(rsw.cummins.com). For information regarding RAPIDSERVE™ Web, please reference the
"Warranty" tab in QuickServe® Online. If there are additional questions, please contact your
local Cummins
Distributor.
Claim Codes
Description
Account Code:
Pay Code:
Pay Code:
Pay Code:
Failure Code:
Code
65
Distributor = X
Dealer = D
International
= I
WQCASB
Attachments
Click here to see c1516-a_esn-list.xls
Click here to see c1516_air_compressor_date_code-attach-b.pdf
Click here to see c1516_identification_of_isx12_air_compressor_crankshafts-attach-c.pdf
Click here to see c1516_4089675_press_in_cup_plug_replacement_kit-attach-d.pdf
Last Modified: 14-Oct-2014
Copyright © 2000-2010 Cummins
Inc. All rights reserved.
https://qsol2.cummins.com/qs3/pubsys2/xml/en/campaign/2015/c1516.html
11/3/2014
Identification of ISX12 Air Compressor Crankshafts
1)
Using a large screw driver or similar device, knock the sump plug out of
the crankcase closest to the gear train via the cast slot as shown.
2)
Rotate crankshaft so that the date code on the crankshaft if visible.
3)
With a flashlight, review 4 digit casting on crankshaft. IF those digits are
“22/12” or earlier, then compressor must be replaced. Otherwise,
continue to next step. (Ex: The picture below has a crankshaft date code
of “18/10” therefore, it would need replaced.)
4)
IF those digits are “23/12” or later, then compressor is OKAY, and not
subject to replacement. Procure Cummins
Sump Plug Kit #4089675, and
follow the instructions (Attachment D) to clean, seal, and install a
replacement cup plug. Write the crankshaft date code on the sump plug.
5)
Air compressors that are replaced due to the old crankshaft must be
scrapped.
Sump Plug Kit
4089675
For all Singles with a Cast Iron Crankcase
Kit contains one sump plug and this instruction sheet.
Liquid sealant, required is not included in this kit.
Disassembly
1. Using a large screw driver or similar device,
knock the sump plug out of the crankcase
via the cast slot as shown
Reassembly
1. Inspect the sump plug bore for nicks and
burrs, and wipe clean.
2. Apply Loctite 648 or Enro-Lock 64.80
sealant to the cylindrical surface of the
sump plug. Liquid sealant is not included
in this kit.
3. Press the plug in the crankcase until the
flange of the plug seats to the crankcase
shoulder.
Page 1 of 1
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TSB/Document ID: C1516A
Replacement Service Bulletin Number:
MFR Communication Date: 2014-10-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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