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May 27, 2022 NHTSA CAMPAIGN NUMBER: 22V383000
Swing Up Table Could Drop Unexpectedly
A table or bed that drops unexpectedly can increase the risk of injury.
NHTSA Campaign Number: 22V383
Manufacturer Keystone RV Company
Components EQUIPMENT
Potential Number of Units Affected 764
Summary
Keystone RV Company (Keystone) is recalling certain 2022 Keystone Cougar travel trailers, equipped with a swing up table/bed base. The base may have incomplete welds that are unable to hold the intended weight, causing the table/bed base to drop unexpectedly.
Remedy
Dealers will replace the table/bed base, free of charge. Owner notification letters were mailed June 24, 2022. Owners may contact Keystone customer service at 1-866-425-4369. Keystone’s number for this recall is 22-433.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
6/21/22
SAFETY ADVISORY # 22-433
Red Rock Table/Bed Base
Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury.
Models Included: | 2022 Cougar Fifth Wheel /Travel Trailers: Models 24RDS, 25RDS, 25RDSWE, 30BHS |
Serial Number Ranges: | NC504669 – NC507563 NL505775 – NL507091 NV504458 – NV508556 |
Parts Required per inspection: | 1 – KRV # 596844 – Table – Leg/Bed Base – 28 1/8” (This part must be ordered by VIN) |
Tools Required: | – Screw gun |
This Safety Advisory requires a Pre-Authorization & Photograph
Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone.
When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.
The remedy is to inspect the table/bed base and replace if it is a Red Rock brand, see Figure 1. Pictures required of base, as identified in Figures 1 through 3 below.
REPAIR INSTRUCTIONS
Step 1
Locate the trailer on a level, flat, hard surface. Chock the wheels.
Step 2
Inspect the base. See the Red Rock Table base in Figure 1 and 1a.
If the base is not a Red Rock brand table/bed base as seen in Figures 2 and 3 no further action is needed, proceed to warranty reimbursement. If the base is a Red Rock proceed to step 3.
Step 3
Remove the table top from the Red Rock table/bed base and install it on the 596844 – Table – Leg/Bed Base – 28 1/8”.
Step 4
Proceed to warranty reimbursement for repair.
Chronology :
4/22/2022 – Report was made through a dealer that a bed base had failed upon delivery inspection. The unit was opened up for inspection and an ottoman that had been strapped to the table for transport caused the table/bed base to collapse. Investigation opened.
4/25/2022 – Claims reviewed. 4 failures, 0 field reports, and 0 death or injury claims found with failure dates between 4/12/2022 and 4/21/2022.
5/9/2022 – Meeting with Red Rock Supply to review four claims. Red Rock to open investigation.
5/18/2022 – Red Rock Supply informed Keystone that they had a 573 defect notice in draft to submit. Investigation into range opened.
5/23/2022 – Investigation concluded, scope and range completed.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
KEYSTONE | COUGAR | 2022 |
14 Associated Documents
Defect Notice 573 Report
RCLRPT-22V383-9258.PDF 215.057KB
Recall 573 Report – 6/2/2022
RCLRPT-22V383-3499.PDF 215.09KB
Recall Acknowledgement
RCAK-22V383-9217.pdf 652.146KB
Remedy Instructions and TSB
RCRIT-22V383-7247.pdf 983.312KB
Manufacturer Notices(to Dealers,etc)- Dealer Email
RCMN-22V383-2587.pdf 133.018KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V383-3510.pdf 145.714KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V383-6212.pdf 144.558KB
Recall Quarterly Report #1, 2022-2
RCLQRT-22V383-4168.PDF 211.132KB
Recall 573 Report – 8/31/2022
RCLRPT-22V383-8647.PDF 215.101KB
Recall Quarterly Report #2, 2022-3
RCLQRT-22V383-1650.PDF 211.231KB
ISSUED Renotification Notice
RCRN-22V383-9408.pdf 106.206KB
Recall Quarterly Report #3, 2022-4
RCLQRT-22V383-2456.PDF 211.325KB
Recall Quarterly Report #4, 2023-1
RCLQRT-22V383-6231.PDF 211.434KB
ISSUED Renotification Notice
RCRN-22V383-2239.pdf 106.666KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V383&docType=RCL
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SEOCONTENT-START
PO Box 2000 – Goshen, IN 46527-2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keystonerv.com IMPORTANT SAFETY RECALL – 2nd Notice «POLKNAME» «POLKADDRESS» «POLKCITY», «POLKST» «ZIPplus4» This notice applies to your vehicle: «VIN» Dear «POLKNAME»: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Our records indicate YOUR UNIT HAS NOT BEEN REMEDIED. Please DO NOT ignore this notice! Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022 Cougar Fifth Wheels and Travel Trailers. As a result, Keystone RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us. It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury. Keystone representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to replace with a similar table/bed base from a different manufacturer. The service and parts required for this corrective action will be provided at no charge to you. Reason for this recall What we will do RECREATIONAL VEHICLE SAFETY RECALL NOTICE Safety Recall: 22V-383 Safety Advisory: 22-433 October 20, 2022 PO Box 2000 – Goshen, IN 46527-2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keystonerv.com Do not use the table/bed base until a replacement base can be sent as a replacement. As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately ½ hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair. BE ADVISED – Damage caused by failure to have the recall remedy completed will be the responsibility of the owner. Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence. Keystone Customer Service is available toll-free at 1-866-425-4369. If after contacting Keystone Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153; or go to http://www.nhtsa.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Thank you for your attention and cooperation in this matter. Sincerely, KEYSTONE RV COMPANY cc: National Highway Traffic Safety Administration (NHTSA) What we need you to do If you have questions
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PO Box 2000 – Goshen, IN 46527-2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keystonerv.com IMPORTANT SAFETY RECALL – 3rd Notice «POLKNAME» «POLKADDRESS» «POLKCITY», «POLKST» «POLKZIPplus4» This notice applies to your vehicle: «VIN» Dear «POLKNAME»: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Our records indicate YOUR UNIT HAS NOT BEEN REMEDIED. Please DO NOT ignore this notice! Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022 Cougar Fifth Wheels and Travel Trailers. As a result, Keystone RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us. It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury. Keystone representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to replace with a similar table/bed base from a different manufacturer. The service and parts required for this corrective action will be provided at no charge to you. Reason for this recall What we will do RECREATIONAL VEHICLE SAFETY RECALL NOTICE Safety Recall: 22V-383 Safety Advisory: 22-433 April 20, 2023 PO Box 2000 – Goshen, IN 46527-2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keystonerv.com Do not use the table/bed base until a replacement base can be sent as a replacement. As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately ½ hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair. BE ADVISED – Damage caused by failure to have the recall remedy completed will be the responsibility of the owner. Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence. Keystone Customer Service is available toll-free at 1-866-425-4369. If after contacting Keystone Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153; or go to http://www.nhtsa.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Thank you for your attention and cooperation in this matter. Sincerely, KEYSTONE RV COMPANY cc: National Highway Traffic Safety Administration (NHTSA) What we need you to do If you have questions
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SAFETY ADVISORY # 22-433 Red Rock Table/Bed Base Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury. Models Included: 2022 Cougar Fifth Wheel /Travel Trailers: Models 24RDS, 25RDS, 25RDSWE, 30BHS Serial Number Ranges: NC504669 – NC507563 NL505775 – NL507091 NV504458 – NV508556 Parts Required per inspection: 1 – KRV # 596844 – Table – Leg/Bed Base – 28 1/8” (This part must be ordered by VIN) Tools Required: – Screw gun This Safety Advisory requires a Pre-Authorization & Photograph Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone. When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used. The remedy is to inspect the table/bed base and replace if it is a Red Rock brand, see Figure 1. Pictures required of base, as identified in Figures 1 through 3 below. REPAIR INSTRUCTIONS Step 1 Locate the trailer on a level, flat, hard surface. Chock the wheels. Keystone RV Company 6/21/22 Safety Advisory 22-433 Page 2 of 3 Step 2 Inspect the base. See the Red Rock Table base in Figure 1 and 1a. If the base is not a Red Rock brand table/bed base as seen in Figures 2 and 3 no further action is needed, proceed to warranty reimbursement. If the base is a Red Rock proceed to step 3. Step 3 Remove the table top from the Red Rock table/bed base and install it on the 596844 – Table – Leg/Bed Base – 28 1/8”. Step 3 Proceed to warranty reimbursement for repair. Fig. 3 Fig. 2 Fig. 2a Fig. 1 Fig. 1a Safety Advisory 22-433 Page 3 of 3 WARRANTY REIMBURSEMENT INSPECTION ONLY Submit a Pre-Authorization request then claim with pictures on Key Express using Flat Rate Code # 7143342K In the Complaint section note: Safety Advisory # 22-433 In the Cause section note: Safety Advisory # 22-433 In the Correction section note: Not a Red Rock Base as described in Figures 2 or 3. The amount of time authorized for this repair is 0.3 hour. REPLACE Submit a Pre-Authorization request then claim with pictures on Key Express using Flat Rate Code # 7143342B In the Complaint section note: Safety Advisory # 22-433 In the Cause section note: Safety Advisory # 22-433 In the Correction section note: Replaced Red Rock Table Base as described in Figure 1. The amount of time authorized for this repair is 0.5 hour. PARTS DISPOSITION Return part not required, only need pictures. Field scrap Red Rock Base. Please call Keystone RV Customer Service at 866-273-1454 if you have any questions.
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PO Box 2000 – Goshen, IN 46527-2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keystonerv.com IMPORTANT SAFETY RECALL «Owner_name» «Street» «Street_2» «City», «State» «Zip» This notice applies to your vehicle: «VIN» Dear «Owner_name»: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022 Cougar Fifth Wheels and Travel Trailers. As a result, Keystone RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us. It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury. Keystone representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to replace with a similar table/bed base from a different manufacturer. The service and parts required for this corrective action will be provided at no charge to you. Do not use the table/bed base until a replacement base can be sent as a replacement. As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately ½ hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair. Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence. Keystone Customer Service is available toll-free at 1-866-425-4369. If after contacting Keystone Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153; or go to http://www.nhtsa.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Thank you for your attention and cooperation in this matter. Sincerely, KEYSTONE RV COMPANY cc: National Highway Traffic Safety Administration (NHTSA) Reason for this recall What we will do What we need you to do If you have questions RECREATIONAL VEHICLE SAFETY RECALL NOTICE Safety Recall: 22V-383 Safety Advisory: 22-433 June 24, 2022
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PO Box 2000 – Goshen, IN 46527-2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keystonerv.com SAFETY ADVISORY 22-433 «Dealer_name» ATTN: Service Manager «Street» «Street_2» «City», «State» «Zip» «Country» Dear «Dealer_name», Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022 Cougar Fifth Wheels and Travel Trailers. As a result, Keystone RV is conducting a safety recall. It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury. The vehicles included in the recall are: 2022 Cougar Fifth Wheel /Travel Trailers: Models 24RDS, 25RDS, 25RDSWE, 30BHS Serial Number Ranges: NC504669 – NC507563 NL505775 – NL507091 NV504458 – NV508556 Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require immediate preventative action. Important: If some of the units are still in your inventory, Federal Law requires you to complete the recall service on those units before retail delivery. The unit VIN(s) our records indicate are presently in your inventory or have been sold are as follows: «VIN1» «VIN2» «VIN3» «VIN4» «VIN5» «VIN6» «VIN7» «VIN8» «VIN9» «VIN10» «VIN11» «VIN12» «VIN13» «VIN14» «VIN15» — Serial numbers with ‘*’ have been retail sold — Claims for the units which have been serviced must be submitted. Claims submitted will be used by Keystone to record recall service completions and provide dealer payments. Enclosed is a copy of the Safety Advisory #22-433, which details how to remedy the situation and the proper reimbursement procedures. We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you have any questions or concerns regarding this correspondence or the enclosed Safety Advisory, please feel free to contact us. Sincerely, KEYSTONE RV COMPANY cc. National Highway Traffic Safety Administration (NHTSA) cc. Transport Canada Reason for this recall RECREATIONAL VEHICLE SAFETY RECALL NOTICE Safety Recall: US: 22V-383 CAN: 2022-296 Safety Advisory: 22-433 June 24, 2022
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-383 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Keystone RV Company Submission Date : MAY 27, 2022 NHTSA Recall No. : 22V-383 Manufacturer Recall No. : 22-433 Manufacturer Information : Manufacturer Name : Keystone RV Company Address : PO Box 2000 2642 Hackberry Drive Goshen IN 46527 Company phone : 574-535-2100 Population : Number of potentially involved : 764 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Keystone Cougar Vehicle Type : TRAILERS Body Style : Power Train : NR Descriptive Information : Floor plans: 24RDS, 25RDS, 25RDSWE, 30BHS Production Dates : FEB 02, 2022 – APR 28, 2022 VIN Range 1 : Begin : 4YDTCGM29NC504669 End : 4YDFCGL21NV508556 ✔ Not sequential Description of Defect : Description of the Defect : It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury. Description of the Cause : The welds on the hinges are incomplete. Identification of Any Warning that can Occur : The table/bed base will be unstable. Involved Components : Part 573 Safety Recall Report 22V-383 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Table/Bed Base Component Description : Table – Leg/Bed Base – 28 1/8″ Component Part Number : 141018-04 Supplier Identification : Component Manufacturer Name : Red Rock Supply Address : 1648 Hemlock Court Goshen Indiana 46528 Country : United States Chronology : 4/22/2022 – Report was made through a dealer that a bed base had failed upon delivery inspection. The unit was opened up for inspection and an ottoman that had been strapped to the table for transport caused the table/bed base to collapse. Investigation opened. 5/9/2022 – Meeting with Red Rock Supply to review four claims. Red Rock to open investigation. 5/18/2022 – Red Rock Supply informed Keystone that they had a 573 defect notice in draft to submit. Investigation into range opened. 5/23/2022 – Investigation concluded, scope and range completed. Description of Remedy : Description of Remedy Program : The remedy is to replace with a similar table/bed base from a different manufacturer. Manufacturer Reimbursement Plan on file as of 10/07/2020. General reimbursement plan to be updated every two years. New vehicles are covered under warranty. How Remedy Component Differs from Recalled Component : The defective Red Rock Table/Bed bases, 141018-04, will be replaced with a similar table/bed base from a different manufacturer. Identify How/When Recall Condition was Corrected in Production : Units were quarantined, inspected then repaired as indicated by inspection. Recall Schedule : Description of Recall Schedule : Keystone will notify the dealers and owners of the recreational vehicles Part 573 Safety Recall Report 22V-383 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 by letter. A final copy of the owner letter will be provided to NHTSA, along with the dealer repair procedures. Planned Dealer Notification Date : JUL 18, 2022 – NR Planned Owner Notification Date : NR – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-383 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Keystone RV Company Submission Date : AUG 31, 2022 NHTSA Recall No. : 22V-383 Manufacturer Recall No. : 22-433 Manufacturer Information : Manufacturer Name : Keystone RV Company Address : PO Box 2000 2642 Hackberry Drive Goshen IN 46527 Company phone : 574-535-2100 Population : Number of potentially involved : 764 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Keystone Cougar Vehicle Type : TRAILERS Body Style : Power Train : NR Descriptive Information : Floor plans: 24RDS, 25RDS, 25RDSWE, 30BHS Production Dates : FEB 02, 2022 – APR 28, 2022 VIN Range 1 : Begin : 4YDTCGM29NC504669 End : 4YDFCGL21NV508556 ✔ Not sequential Description of Defect : Description of the Defect : It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury. Description of the Cause : The welds on the hinges are incomplete. Identification of Any Warning that can Occur : The table/bed base will be unstable. Involved Components : Part 573 Safety Recall Report 22V-383 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Table/Bed Base Component Description : Table – Leg/Bed Base – 28 1/8″ Component Part Number : 141018-04 Supplier Identification : Component Manufacturer Name : Red Rock Supply Address : 1648 Hemlock Court Goshen Indiana 46528 Country : United States Chronology : 4/22/2022 – Report was made through a dealer that a bed base had failed upon delivery inspection. The unit was opened up for inspection and an ottoman that had been strapped to the table for transport caused the table/bed base to collapse. Investigation opened. 4/25/2022 – Claims reviewed. 4 failures, 0 field reports, and 0 death or injury claims found with failure dates between 4/12/2022 and 4/21/2022. 5/9/2022 – Meeting with Red Rock Supply to review four claims. Red Rock to open investigation. 5/18/2022 – Red Rock Supply informed Keystone that they had a 573 defect notice in draft to submit. Investigation into range opened. 5/23/2022 – Investigation concluded, scope and range completed. Description of Remedy : Description of Remedy Program : The remedy is to replace with a similar table/bed base from a different manufacturer. Manufacturer Reimbursement Plan on file as of 10/07/2020. General reimbursement plan to be updated every two years. New vehicles are covered under warranty. How Remedy Component Differs from Recalled Component : The defective Red Rock Table/Bed bases, 141018-04, will be replaced with a similar table/bed base from a different manufacturer. Identify How/When Recall Condition was Corrected in Production : Units were quarantined, inspected then repaired as indicated by inspection. Recall Schedule : Part 573 Safety Recall Report 22V-383 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Recall Schedule : Keystone will notify the dealers and owners of the recreational vehicles by letter. A final copy of the owner letter will be provided to NHTSA, along with the dealer repair procedures. Planned Dealer Notification Date : JUL 18, 2022 – JUL 18, 2022 Planned Owner Notification Date : JUL 18, 2022 – JUL 18, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-383 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Keystone RV Company Submission Date : JUN 02, 2022 NHTSA Recall No. : 22V-383 Manufacturer Recall No. : 22-433 Manufacturer Information : Manufacturer Name : Keystone RV Company Address : PO Box 2000 2642 Hackberry Drive Goshen IN 46527 Company phone : 574-535-2100 Population : Number of potentially involved : 764 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Keystone Cougar Vehicle Type : TRAILERS Body Style : Power Train : NR Descriptive Information : Floor plans: 24RDS, 25RDS, 25RDSWE, 30BHS Production Dates : FEB 02, 2022 – APR 28, 2022 VIN Range 1 : Begin : 4YDTCGM29NC504669 End : 4YDFCGL21NV508556 ✔ Not sequential Description of Defect : Description of the Defect : It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury. Description of the Cause : The welds on the hinges are incomplete. Identification of Any Warning that can Occur : The table/bed base will be unstable. Involved Components : Part 573 Safety Recall Report 22V-383 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Table/Bed Base Component Description : Table – Leg/Bed Base – 28 1/8″ Component Part Number : 141018-04 Supplier Identification : Component Manufacturer Name : Red Rock Supply Address : 1648 Hemlock Court Goshen Indiana 46528 Country : United States Chronology : 4/22/2022 – Report was made through a dealer that a bed base had failed upon delivery inspection. The unit was opened up for inspection and an ottoman that had been strapped to the table for transport caused the table/bed base to collapse. Investigation opened. 4/25/2022 – Claims reviewed and failures on three other units found with failure dates between 4/12/2022 and 4/21/2022. 5/9/2022 – Meeting with Red Rock Supply to review four claims. Red Rock to open investigation. 5/18/2022 – Red Rock Supply informed Keystone that they had a 573 defect notice in draft to submit. Investigation into range opened. 5/23/2022 – Investigation concluded, scope and range completed. Description of Remedy : Description of Remedy Program : The remedy is to replace with a similar table/bed base from a different manufacturer. Manufacturer Reimbursement Plan on file as of 10/07/2020. General reimbursement plan to be updated every two years. New vehicles are covered under warranty. How Remedy Component Differs from Recalled Component : The defective Red Rock Table/Bed bases, 141018-04, will be replaced with a similar table/bed base from a different manufacturer. Identify How/When Recall Condition was Corrected in Production : Units were quarantined, inspected then repaired as indicated by inspection. Recall Schedule : Part 573 Safety Recall Report 22V-383 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Recall Schedule : Keystone will notify the dealers and owners of the recreational vehicles by letter. A final copy of the owner letter will be provided to NHTSA, along with the dealer repair procedures. Planned Dealer Notification Date : JUL 18, 2022 – JUL 18, 2022 Planned Owner Notification Date : JUL 18, 2022 – JUL 18, 2022 * NR – Not Reported
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