22-433 – Swing Up Table Could Drop Unexpectedly – 2022 Keystone Cougar Travel Trailers

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May 27, 2022 NHTSA CAMPAIGN NUMBER: 22V383000

Swing Up Table Could Drop Unexpectedly

A table or bed that drops unexpectedly can increase the risk of injury.

 

NHTSA Campaign Number: 22V383

Manufacturer Keystone RV Company

Components EQUIPMENT

Potential Number of Units Affected 764

 

Summary

Keystone RV Company (Keystone) is recalling certain 2022 Keystone Cougar travel trailers, equipped with a swing up table/bed base. The base may have incomplete welds that are unable to hold the intended weight, causing the table/bed base to drop unexpectedly.

 

Remedy

Dealers will replace the table/bed base, free of charge. Owner notification letters were mailed June 24, 2022. Owners may contact Keystone customer service at 1-866-425-4369. Keystone’s number for this recall is 22-433.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


6/21/22

Keystone RV Company

SAFETY ADVISORY # 22-433

Red Rock Table/Bed Base

Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that vehicles in the recall population were built with a Red Rock brand table/bed base that may have incomplete welds on the hinges of the base. Under certain conditions during use, the welds on the table/bed base can fail leading to an increased risk of personal injury.

Models Included: 2022 Cougar Fifth Wheel /Travel Trailers: Models 24RDS, 25RDS, 25RDSWE, 30BHS
Serial Number Ranges: NC504669 – NC507563
NL505775 – NL507091
NV504458 – NV508556
Parts Required per inspection: 1 – KRV # 596844 – Table – Leg/Bed Base – 28 1/8” (This part must be ordered by VIN)
Tools Required: – Screw gun

 

This Safety Advisory requires a Pre-Authorization & Photograph

Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone.

When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.

The remedy is to inspect the table/bed base and replace if it is a Red Rock brand, see Figure 1. Pictures required of base, as identified in Figures 1 through 3 below.

 

REPAIR INSTRUCTIONS

Step 1
Locate the trailer on a level, flat, hard surface. Chock the wheels.

Step 2
Inspect the base. See the Red Rock Table base in Figure 1 and 1a.
If the base is not a Red Rock brand table/bed base as seen in Figures 2 and 3 no further action is needed, proceed to warranty reimbursement. If the base is a Red Rock proceed to step 3.

Step 3
Remove the table top from the Red Rock table/bed base and install it on the 596844 – Table – Leg/Bed Base – 28 1/8”.

Step 4
Proceed to warranty reimbursement for repair.

 


Chronology :

4/22/2022 – Report was made through a dealer that a bed base had failed upon delivery inspection. The unit was opened up for inspection and an ottoman that had been strapped to the table for transport caused the table/bed base to collapse. Investigation opened.

4/25/2022 – Claims reviewed. 4 failures, 0 field reports, and 0 death or injury claims found with failure dates between 4/12/2022 and 4/21/2022.

5/9/2022 – Meeting with Red Rock Supply to review four claims. Red Rock to open investigation.

5/18/2022 – Red Rock Supply informed Keystone that they had a 573 defect notice in draft to submit. Investigation into range opened.

5/23/2022 – Investigation concluded, scope and range completed.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
KEYSTONE COUGAR 2022

 


14 Associated Documents

Defect Notice 573 Report

RCLRPT-22V383-9258.PDF 215.057KB

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Recall 573 Report – 6/2/2022

RCLRPT-22V383-3499.PDF 215.09KB

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Recall Acknowledgement

RCAK-22V383-9217.pdf 652.146KB

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Remedy Instructions and TSB

RCRIT-22V383-7247.pdf 983.312KB

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Manufacturer Notices(to Dealers,etc)- Dealer Email

RCMN-22V383-2587.pdf 133.018KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V383-3510.pdf 145.714KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V383-6212.pdf 144.558KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V383-4168.PDF 211.132KB

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Recall 573 Report – 8/31/2022

RCLRPT-22V383-8647.PDF 215.101KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V383-1650.PDF 211.231KB

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ISSUED Renotification Notice

RCRN-22V383-9408.pdf 106.206KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V383-2456.PDF 211.325KB

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Recall Quarterly Report #4, 2023-1

RCLQRT-22V383-6231.PDF 211.434KB

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ISSUED Renotification Notice

RCRN-22V383-2239.pdf 106.666KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V383&docType=RCL

 


 

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