Manual Step Assembled Incorrectly – 2021-2023 Airstream Classic, Flying Cloud, International, & Globetrotter Travel Trailers

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May 18, 2022 NHTSA CAMPAIGN NUMBER: 22V348000

Manual Step Assembled Incorrectly

The step could collapse while in use, increasing the risk of injury.

 

NHTSA Campaign Number: 22V348

Manufacturer Airstream, Inc.

Components STRUCTURE, EQUIPMENT

Potential Number of Units Affected 2,523

 

Summary

Airstream, Inc. (Airstream) is recalling certain 2021-2023 Airstream Classic, Flying Cloud, International, and Globetrotter travel trailers. The manual step may collapse due to the fastener screw pulling through the washer.

 

Remedy

Dealers will replace the old washer and install a Loctite thread locker, free of charge. Owner notification letters were mailed July 15, 2022. Owners may contact Airstream customer service at 1-877-596-6505 or 1-937-596-6111 ext. 7401 or 7411.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


IMPORTANT SAFETY RECALL

Airstream Travel Trailer

NHTSA 22V-348/Transport Canada 2022-355

 

Operation Code: TTSBR8399079

Labor Rate: .25 to change all six washers

 

Range of vehicles involved

Airstream travel trailers (excluding Bambi & Caravel) built between: March 28, 2022 – June 1, 2022

It has come to Airstream’s attention that travel trailers manufactured with the aluminum step (part #: 3440006) may have a defective washer installed in the (6) washer and screw fastener locations. This step failure may be due to the washer chamfer being machined too deep, allowing the screw to be pulled through when a load is applied. This step is installed on Classic, Pottery Barn, Globetrotter, International, and Flying Cloud models.

 

If the travel trailer was manufactured between March 28, 2022 and June 1, 2022 the six washers will need to be replaced. This manufacture date can be found on the roadside front of the trailer. Please contact Airstream Owner Relations at (937) 596-6111 ext. 7491 or support@airstream.com for warranty replacement parts.

 

Please adhere to the following repair procedures:

  1. Remove the screw from the step extrusion assembly using 1/8”Allen wrench and 5/32” Allen wrench or a flat head screw driver.
  2. Remove the washer and replace with new washer in all six locations (supplied by Airstream Service Center).
  3. Place Loctite (RED) thread locker on the threads of the screw.
  4. Start screw with hands until thread engages properly.
  5. Use the same 1/8” Allen wrench and 5/32” Allen wrench or flat head screw driver to tighten screw back into washer and step assembly.

Please contact Airstream Owner Relations at 937-596-6111 ext. 7491 or support@airstream.com if you need further assistance.

 

Owner Relations Team

Airstream Inc.

 


Chronology :

4/27/2022 – Initial report of a step failure on the production line.

4/27/2022 – Airstream provided the details of the Failure to Detailed Machining.

4/27/2022 – Detailed Machining initiated an investigation.

5/4/2022 – Detailed Machining provides the information regarding the mounting arm washer’s chamfer depth failure to
Airstream.

5/4/2022 – Airstream requests Detailed Machining to perform an on site audit of all inventory.

5/11/2022 – Any production units affected have been corrected by fitting the steps with correctly chamfered washers.

5/12/2022 – Detailed Machining completes inspection of inventory in production and shipping yards.

5/12/2022 – The Airstream Safety Committee determines a recall is necessary.

573 Update 7/1/22 – After further investigation and review of our warranty data, the Airstream Safety Committee reconvened on 6/30/22 to discuss the the range of units affected by the Manual Step Assembly recall. Because there were no events reported in the field, and we had not experienced any step failures in Production prior to our initial failure, it was determined that the range of units affected would include certain travel trailers manufactured between 3/27/22 through 6/1/22.

 


12 Affected Products

Vehicles

MAKE MODEL YEAR
AIRSTREAM CLASSIC 2021-2023
AIRSTREAM FLYING CLOUD 2021-2023
AIRSTREAM GLOBETROTTER 2021-2023
AIRSTREAM INTERNATIONAL 2021-2023

 


8 Associated Documents

Recall Acknowledgement

RCAK-22V348-3118.pdf 766.215KB

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Defect Notice 573 Report

RCLRPT-22V348-6313.PDF 215.58KB

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Recall 573 Report – 7/6/2022

RCLRPT-22V348-6890.PDF 214.391KB

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Remedy Instructions and TSB

RCRIT-22V348-8486.pdf 343.932KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V348-1235.pdf 33.823KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V348-5907.pdf 114.148KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V348-7162.PDF 211.116KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V348-2375.PDF 211.219KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V348&docType=RCL

 


 

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