Rear Axle Drive Pinion May Fracture – 2021-2022 Spartan Gladiator, MetroStar, & MetroStar-RT Emergency Vehicles

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May 9, 2022 NHTSA CAMPAIGN NUMBER: 22V316000

Rear Axle Drive Pinion May Fracture

A fractured drive pinion may contact the brake drop hose, and unintentionally engage the parking brake without detection or without the brake lights activating, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V316000

Manufacturer Custom Fire Apparatus, Inc.

Components POWER TRAIN

Potential Number of Units Affected 5

 

Summary

Custom Fire Apparatus, Inc. (Custom Fire) is recalling certain 2021-2022 Spartan Gladiator, MetroStar, and MetroStar-RT emergency vehicles. The rear axle drive pinion may fracture.

 

Remedy

Dealers will inspect and replace the differential carrier housing assembly, as necessary, free of charge. Owner notification letters were mailed on May 9, 2022. Owners may contact Custom Fire’s customer service at 1-715-294-2555.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Spartan Fire, LLC has decided that a defect which relates to motor vehicle safety exists in certain model year 2021-2022, Gladiator, MetroStar, and MetroStar-RT model emergency response chassis cabs, equipped with Meritor Series 180 Axle Pinion Shaft.

Please note:  The Vehicle Identification Number that may be affected by this recall is located at the top of this letter.

 

What is the defect?

It has been reported that some Meritor drive pinion 180 series axles may be fractured in the pinion spline. If this defect exists, the fracturing of the pinion may hit the brake drop hose which may unintentionally apply the parking brake without detection or brake lights coming on, possibly resulting in a crash.

The issue could occur without warning. This was caused by a variation in the pinion spline tooling geometry of the Meritor process.

The affected item is the Meritor Series 180 Axle Pinion Shaft.

 

Corrective Action:

A Meritor representative will contact you to schedule the axle pinion inspection and repair as needed. The inspection will need to be performed with a service technician and Meritor representative. The inspection will take approximately 1 hour. If it is determined that the pinion is fractured, Meritor will inform you and Spartan that the Differential Carrier Housing Assembly will need to be replaced. Contact your local Dealer for assistance with facilitating the repair. The repair will take approximately 5 hours to complete. There is no cost to the vehicle owner for the recall remedy.

Meritor and/or Spartan will contact all owners of these units that are affected by this recall.  They will be directed to the appropriate service provider for repair. Spartan and Meritor are providing, free of charge, the necessary components to rectify the issue and will pay labor costs for inspecting and replacing the included components that have not already been replaced during normal maintenance.

 


Chronology :

CustomFIRE received the initial recall letter from Spartan Fire LLC in January of 2022 citing 3 affected chassis and an amended letter in May of 2022 with 2 additional chassis to be added to the recall.

 


6 Affected Products

Vehicles

MAKE MODEL YEAR
CUSTOM FIRE SPARTAN GLADIATOR 2021-2022
CUSTOM FIRE SPARTAN METROSTAR 2021-2022
CUSTOM FIRE SPARTAN METROSTAR RT 2021-2022

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-22V316-9549.PDF 215.161KB

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Recall Acknowledgement

RCAK-22V316-5033.pdf 647.194KB

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Recall 573 Report- 05/23/2022

RCLRPT-22V316-2267.PDF 215.26KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V316-9711.PDF 211.136KB

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Recall 573 Report- 09/01/2022

RCLRPT-22V316-2366.PDF 215.259KB

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Issued Owner Notification Letter(Part 577)

RCONL-22V316-3842.pdf 205.895KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V316&docType=RCL

 


 

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