FL905 Steering Pinch Bolt – 2021-2022 Western Star 49X

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November 5, 2021 NHTSA CAMPAIGN NUMBER: 21V864000

Loss of Steering Control

Steering shaft separation can result in a loss of steering control, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V864

Manufacturer Daimler Trucks North America, LLC

Components STEERING

Potential Number of Units Affected 479

 

Summary

Daimler Trucks North America, LLC. (DTNA) is recalling certain 2021-2022 Western Star 49X vehicles. The steering shaft may not have been properly installed, causing it to separate from the steering gear.

 

Remedy

Owners are advised to not drive their vehicles until the inspection has been performed. Dealers will inspect the steering shaft and repair it, as necessary, free of charge. Owner notification letters were mailed January 12, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA’s number for this recall is 905.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Trucks North America Recalls

 


2022 Western Star 49X
2022 Western Star 49X

 


Subject: Western Star 49X Steering Pinch Bolt

Models Affected: Specific model years 2021-2022 Western Star 49X model vehicles manufactured June 17, 2020, through October 19, 2021.

 

General Information

Daimler Trucks North America LLC (DTNA), on behalf of its wholly owned subsidiary, Western Star Truck Sales, Inc., has decided that a defect that relates to motor vehicle safety exists on the vehicles mentioned above.

On certain vehicles, the steering shaft may not have been properly installed on the steering gear. If the steering shaft has not been properly installed, it may separate from the steering gear resulting in a loss of steering control which may lead to a vehicle crash.

Vehicles will be inspected to ensure that the steering shaft is properly installed and repaired as necessary. Repairs will be performed by DTNA authorized service facilities.

There are approximately 621 vehicles involved in this campaign.

 

Additional Repairs

Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery of a vehicle.

Owners may be liable for any progressive damage that results from failure to complete campaigns within a reasonable time after receiving notification.

 

Work Instructions

Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion sticker (Form WAR260).

 

Replacement Parts

Replacement parts are now available and can be obtained by ordering the kit and/or part number(s) listed below from your facing Parts Distribution Center.

If our records show your dealership has ordered any vehicle(s) involved in campaign number FL905, a list of the customers and vehicle identification numbers will be available on DTNAConnect. Please refer to this list when ordering parts for this recall.

Table 1 – Replacement Parts for FL905

Campaign Number Kit Number Part Description Part Number Qty.
FL905A N/A BOLT-PINCH,STRG,M10-1.25 14-18771-000 1 ea
NUT-HEX,PREVAILING TRQ,M10 14-18772-000 1 ea
BLANK COMPLETION STICKER WAR260 1 ea

 

Steering Shaft Assembly Inspection

1. Park the vehicle on a level surface with the front tires pointed straight ahead. Shut down the engine, set the parking brake, and chock the tires.

2. Open the hood.

3. With the truck running, turn the wheel so the pinch bolt is accessible at the top of the steering shaft.

4. Inspect the I-shaft to ensure it is seated all the way down to the steering gear. For correct installation, see Fig. 1.
For incorrect installation, see Fig. 2.

If installed properly, no further action is required. Proceed to the step 5.

If lifted and not seated correctly, go to the Pinch Bolt Replacement procedure below.

5. Clean a spot on the base label (Form WAR259), write the recall number, FL905, on a blank red completion sticker (Form WAR260), and attach it to the base label, indicating this work has been completed.

 

Pinch Bolt Replacement

IMPORTANT: Be careful not to turn the shaft while removing the pinch bolt.

NOTICE

NOTICE: Do not remove the steering shaft from the steering gear, it is only necessary to slide it the rest of the way on the steering gear until seated completely. Removal of the I-shaft could result in the steering wheel being rotated and damaging the clock spring. Once seated and the new pinch bolt is installed, torque the nut on the pinch bolt until required torque is achieved.

1. Remove and discard the pinch bolt and nut on the gearside of the I-shaft.

2. Slide the steering shaft down so it is flush with the steering gear.

3. Install the new pinch bolt and nut.

4. Tighten the pinch bolt 30 to 35 lbf·ft (41 to 47 N·m).

5. Use blue torque seal after the required torque has been set.

6. Clean a spot on the base label (Form WAR259), write the recall number, FL905, on a blank red completion sticker (Form WAR260), and attach it to the base label, indicating this work has been completed.

 


Visual Inspection Work Instructions

Subject: Western Star 49X Steering Pinch Bolt

Models Affected: Specific Model Year 2021 & 2022 Western Star 49X model vehicles manufactured June 17, 2020, through October 7, 2021, at the Cleveland Truck Manufacturing Plant.

 

IMPORTANT: It is expected that less than 1% of vehicles will require replacement of the steering pinch bolt.

 

Inspect Steering Shaft and Pinch Bolt

1. Park the vehicle on a level surface, shut down the engine, apply the parking brakes, and chock the tires.

2. Open the hood, and locate the yoked steering shaft connection near the steering gear inside the frame rail. See MOD 537.

3. Inspect the connection of the pinch bolt at the splined end of the steering shaft on the steering gear as shown in Fig. 1 & 2. A nominal dimension for a correct pinch bolt installation on the shaft will be 19.2mm from the centerline of the bolt to the gear housing as shown in fig 3, there is a notched area on the spline for the pinch bolt installation.

 

Figure 1 & 2 for the Pinch Bolt locations

 

Fig. 3 for pinch bolt installation dimension

 

Fig. 4 for pinch bolt installation

 

If pinch bolt is correctly installed, NO further actions are required at this time. Please contact your DSM to have a Policy Claim filed to document the inspection.

 

If the pinch bolt is not installed correctly on the spline, contact DTNA CAC (1-855-253-0422) for further instructions on repairing the vehicle to return to service.

 

WST Service Engineering

 


Instructions de travail pour l’inspection visuelle

Objet : Boulon de pincement de direction Western Star 49X

Modèles concernés : Modèles spécifiques des années 2022 et 2022 Western Star 49X fabriqués du 17 juin 2020 au 7 octobre 2021 à l’usine de fabrication de camions de Cleveland.

 

IMPORTANT : On s’attend à ce que moins de 1 % des véhicules nécessitent le remplacement du boulon de pincement de direction.

 

Inspecter l’arbre de direction et le boulon de pincement

1. Stationnez le véhicule sur une surface plane, coupez le moteur, serrez les freins de stationnement et calez les pneus.

2. Ouvrez le capot et localisez la connexion de l’arbre de direction à chape près du boîtier de direction à l’intérieur du longeron de cadre. Voir MOD 537.

3. Inspectez la connexion du boulon de pincement à l’extrémité cannelée de l’arbre de direction sur le boîtier de direction, comme indiqué sur les Fig. 1 et 2. Une dimension nominale pour une installation correcte du boulon de pincement sur l’arbre sera de 19,2 mm de l’axe de le boulon au carter d’engrenage comme indiqué sur la figure 3, il y a une zone encochée sur la cannelure pour l’installation du boulon de pincement.

 

Figure 1 et 2 pour les emplacements des boulons de pincement

 

Fig. 3 pour la dimension d’installation du boulon de pincement

 

Fig. 4 for pinch bolt installation

 

Si le boulon de pincement est correctement installé, AUCUNE autre action n’est requise à ce stade. Veuillez contacter votre DSM pour qu’une réclamation de police soit déposée afin de documenter l’inspection.

 

Si le boulon de pincement n’est pas installé correctement sur la cannelure, contactez DTNA CAC (1-855-253-0422) pour obtenir des instructions supplémentaires sur la réparation du véhicule pour le remettre en service.

 

Ingénierie de service WST

 


Chronology :

11/2/2021 DTNA received a report of a vehicle where the steering shaft became disconnected at the steering gear in a vehicle being parked, resulting in neither an accident nor an injury. Upon inspection, it was found that the steering shaft was not fully slid onto the splines of the steering gear. 11/3/2021 Plant inspections found 3 vehicles where the steering shaft was not properly installed. The investigation isolated the issue to the steering system on the 49X vehicles. Out of an abundance of caution, DTNA promptly released a recall.

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
WESTERN STAR 49X 2021-2022

 


15 Associated Documents

Recall 573 Report – Amendment 2 11/17/2021

RCLRPT-21V864-7803.PDF 213.43KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V864-4985.pdf 98.134KB

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Defect Notice 573 Report

RCLRPT-21V864-4379.PDF 213.177KB

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Recall Acknowledgement

RCAK-21V864-5851.pdf 645.962KB

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Recall 573 Report – Amendment 1

RCLRPT-21V864-1360.PDF 213.179KB

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Miscellaneous Document – 573 dir

RMISC-21V864-0930.pdf 778.091KB

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Miscellaneous Document – Customer Calling Script

RMISC-21V864-1202.pdf 96.741KB

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Manufacturer Notices(to Dealers,etc) – Visual Inspection Work Instructions

RCMN-21V864-5675.pdf 341.489KB

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Manufacturer Notices(to Dealers,etc) – Standard script for DTNA Contacting Dealers

RCMN-21V864-9480.pdf 115.436KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V864-9539.pdf 66.537KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V864-5807.pdf 145.114KB

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Miscellaneous Document

RMISC-21V864-5691.pdf 781.622KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-21V864-4473.PDF 211.133KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-21V864-1010.PDF 211.131KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-21V864-0241.PDF 211.228KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V864&docType=RCL

 


 

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  • J2534 Reprogramming with Smartlink C】Advanced OEM J2534 reprogramming,Helps access direct data online, replace existing software/firmware in ECU,program new ECUs and fix software-controlled issue.
  • 【Over 60 Service Reset Functions + Bi-Directional + ECU Coding 】This scan tool can support ECU Coding,60+ reset service functions like SAS/EPB/TPMS/DPF/Oil/Brake/ABS Bleed, Injector coding, etc.
  • 【2024 BEST Advanced Hardware & All Systems Diagnosis+Topology Display 】Support All systems Diagnostic including ENG, AT, ECM, TCM, ABS, SRS, BCM, BMS, TPMS, SAS, Fuel System, Light System and more.
  • 【Wider Vehicle Coverage of 12V & 24V Vehicles + 24 Languages】LAUNCH X431 PRO3S+SMARTLINK HD automotive scanner is ALL-IN-ONE Scan Tool for 12V cars and 24V Heavy-duty trucks support CANFD & DOIP.
Bestseller No. 9
OBDResource Full Systems Heavy Duty Truck Scanner Tool HDOBD/EOBD/OBD2 Automotive Scanner Diagnostic Tool for Truck & Car 2 in 1 Code Reader for Most 12V 24V Diesel Vehicles
  • 【Full Systems Heavy Duty Scanner Tool】:this heavy duty scanner tool supports Read DTC and Clear DTC, Live Data,Engine Check, Transmission, Drivetrain, Suspension, Cluster, Suspension, Braking System, Cab Climate, Body Control, Instrument Panel, Fuel System and more, which are in compliance with J1939, J1708 and J1587 protocols,
  • 【OBD2/HDOBD/EOBD All Diagnosis】: supports both all 12V and all 24V truck, with 6 pin and 9 pin adapters for different interfaces.It support reading code, earsing trouble codes, Live Data, determine the MIL (check your Truck engine) and I/M Readiness, Freeze Frame, O2 Sensor Test, On-board Monitor, Vehicle Identification Info.It can lookup DTC, translates the related code's meaning to help you know what's wrong with the car.
  • 【Suitable for Most Trucks】:diesel diagnostic scanner support all truck standard protocols SAEJ1939/ J1587/ J1708,it work on heavy duty trucks/ light truck/ mini vans/ buses/ pickups from1996 to now.
  • 【CANBUS System】:Detect the CANBUS node, and easily find out the wrong modoles and lines.
  • 【Professional Automotive Scanner Diagnostic Tools】:Designed specifically for HDOBD/OBD2/EOBD.This HD10 covers all the functions of HDOBD,OBD2,and EOBD. What is more important is that it provide the results correctly and quickly, and you can read the results with graghs, which make you easier to read.
Bestseller No. 10
ANCEL HD3400 Pro Heavy Duty Truck Scanner, Lifetime Free Update,DPF Regen Tool for Cummins Detroit Caterpillar Paccar, Wide U.S. Diesel Truck Compatibility,Diesel Truck & Car 2 in 1 Code Reader
  • 👍【2024 Newest wide Coverage for Heavy truck】: With support for standard HD OBD protocols and customized protocols, ANCEL HD3400 PRO provides 98% coverage for heavy truck models in the US market, including those with Cummins, Detroit, Caterpillar, Paccar engines,and trucks like Ford, Autocar, western star, Freightliner, Kenworth, Peterbilt, caterpillar,Terex, Thomas, Sany, Komatsu, Agrifac , Isuzu, Fuso, Hino,Volvo and more.
  • 🚛【Available for Cummins 】ANCEL HD3400 Pro is specifically designed to support a wide range of Cummins engines found in trucks like Ford, Volvo, Freightliner, Kenworth, and more, as well as Sany machinery, Agrifac vehicles, RVs, and more. Compatible with ISX, ISM, ISN, QSB, X12, ISB, ISC, ISD, ISG, ISK, ISL, X15, B6.7, L9, L9N, QSM11, and other popular models.
  • 🚒【Available for Caterpillar】exclusively designed for Caterpillar engines (C7, C9, C11, C13, C15, C32, and more), you can perform top-notch diagnostics to keep your trucks running reliably. Compatible with popular truck models like Kenworth, Peterbilt, Freightliner, International, Mack, and Volvo.
  • 🚛【Available for Paccar&Detroit】ANCEL HD3400 PRO is compatible with a wide range of engine types, including Detroit engines (Series 50, Series 55, Series 60, OM501, OM502, DD5, DD13, DD15, DD16,MBE 900, MBE 4000, DD8, DDDL 6, DDDL 7, CPC2, CPC02T, CPC04T, CPC302T and More) and Paccar engines(PX-7, PX-9, MX-11, MX-13 and more). like medium-duty or light-duty trucks, or even semi-trucks
  • 🚒【Superb Lifetime Free Update,Best Bang For The Buck】ANCEL HD3400 PRO diesel code reader allow our customers get the latest version with free update via WIFI,With Lifetime Free Update,HD3400 PRO is way more valuable by comparing with the other OBD diagnosis,which can save hundreds of dollar for our customers!

Last update on 2024-04-11 / Affiliate links / Images from Amazon Product Advertising API

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