Fuel Hose Leak – 2021 New Flyer XD40 & XD35

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July 28, 2021 NHTSA CAMPAIGN NUMBER: 21V576000

Fuel Hose Leak

A fuel leak in the presence of an ignition source increases the risk of a fire.

 

NHTSA Campaign Number: 21V576

Manufacturer New Flyer of America, Inc.

Components FUEL SYSTEM, DIESEL

Potential Number of Units Affected 30

 

Summary

New Flyer of America, Inc. (New Flyer) is recalling certain 2021 XD40 and XD35 vehicles equipped with Cummins L9 Diesel engines that have remote Stage 2 fuel filters and pressurized hoses. A fuel leak may occur from the fuel hose between the fuel pump and the remote fuel filter head.

 

Remedy

Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed on August 3, 2021. Owners may contact New Flyer’s customer service at 1-204-224-6706.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


New Flyer of America Inc. (New Flyer) has decided, that a defect which relates to motor vehicle safety, exists on specific New Flyer vehicles equipped with 2021 MY L9 Diesel engines manufactured by Cummins Inc. Cummins . Based on information provided by Cummins. New Flyer has determined that the Transportation Authority is the Owner/Operator of the vehicles listed below which are affected by Is recall action.

 

Cummins has declared an Equipment Recall (21 E-063) with the National Highway Traffic Safety Administration (NHTSA). This recall affects all Cummins 2021 Model Year L9 engines manufactured between 27 March 2019 and 15 June 2021.

 

Cummins has informed New Flyer that due to swelling of the hose material, a leak may occur in the fuel hoses between the engine fuel pump and the remote filter head.

 

A fuel leak in the presence of an ignition source increases the risk of fire.

 

The fault has been determined as the result of inadequate design and quality of the hose material obtained from a Cummins sub-supplier. Corrective action will require the replacement of the suspect fuel hoses, to and from the remote fuel filter, with fuel hoses of a new design.

 

This is Cummins Campaign C2465. Parts and labor required to accomplish the recall will be provided by Cummins at no cost. Please contact either your local authorized Cummins service center directly, or your New Flyer Regional Product Support Manager, Lorenzo Mumphery, to coordinate the recall action with Cummins.

 

Cummins estimates the repair time to be approximately 1.0 hours, excluding vehicle and shop logistics.

 

If you are a lessor of vehicles which are affected, it is required that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. If you no longer own this vehicle, or it has been removed from operation permanently, please inform the undersigned.

 

If you had this corrective action performed before you received this letter, the repair would have been covered by the manufacturer’s limited warranty, and therefore no reimbursement will be offered.

 

If New Flyer and Cummins are unable to correct this defect within a reasonable time, you may submit a written complaint to the:

Administrator,
National Highway Traffic Safety Administration, 1200 New Jersey Ave. SE,
Washington, DC, 20590,
Or call 1-888-327-4236 (TTY: 1-800-424-9153);
or go to https://www.safercar.gov.

 

We regret any inconvenience which this action may cause you. However, we are concerned about the safety of your passengers and employees.

Thank you for your attention to this important matter.

 


21E063 – Fuel Hose Leak – Cummins L9 Diesel Engines

 

21E063 – Fuel Hose Leak – Cummins L9 Diesel Engines

 



2 Affected Products

Vehicles

MAKE MODEL YEAR
NEW FLYER XD35 2021
NEW FLYER XD40 2021

 


4 Associated Documents

Recall Acknowledgement

RCAK-21V576-6079.pdf 645.784KB

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Owner Notification Letter(Part 577)

RCONL-21V576-8180.pdf 823.433KB

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Recall Quarterly Report #1, 2021-3

RCLQRT-21V576-2997.PDF 211.114KB

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Recall Quarterly Report #2, 2021-4

RCLQRT-21V576-9640.PDF 211.214KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V576&docType=RCL

 


 

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Last update on 2024-05-11 / Affiliate links / Images from Amazon Product Advertising API

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