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Loose Contacts for Brake Pump Power Connector - 2018 Lion C Electric School Buses
Recalls

Loose Contacts for Brake Pump Power Connector - 2018 Lion C Electric School Buses

oemdtc September 21, 2019 No Comments

August 30, 2019 NHTSA CAMPAIGN NUMBER: 19V640000

Loose Contacts for Brake Pump Power Connector

Loose connectors in the auxiliary pump may result in a loss of braking ability should the main hydraulic pump unexpectedly fail, increasing the risk of a crash.

 

NHTSA Campaign Number: 19V640

Manufacturer Lion Electric Company

Components ELECTRICAL SYSTEM, SERVICE BRAKES

Potential Number of Units Affected 9

 

Summary

Lion Electric Company (Lion) is recalling certain 2018 Lion C electric school buses. The electrical contacts for power connector of the auxiliary brake pump may not be adequately secured.

 

Remedy

Lion will notify the affected owners and Lion representatives will visit the owners and correct the connectors, free of charge. The recall began May 16, 2019. Owners may contact Lion customer service at 1-855-546-6706. Lion's number for this recall is QA20190050.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.


Item_22 connector replacement:

Hydraulic booster flow switch

 

RETROFIT : RETRO – 0050

N° EPN :0609

 

VALIDATION REVISION : 001
Responsable Ingénierie Responsable Service Responsable Qualité
Dominic Boudreau ing. Martin Drolet Khalid Hammani

 

 

Table of contents

 

1. CONNECTOR PREPARATION ........ 3

2. TERMINAL CRIMPING .................. 4

Revision History................................... 6

 

1. CONNECTOR PREPARATION
A Locate connector i22H – Hydraulic booster flow switch.
B Cut the wire as close as possible to the connector.
C Using a new connector, pass the wire through wire cavity ‘A’.
D Strip the wire at a length of 4.5 mm (reference).

 

2. TERMINAL CRIMPING
A Place the contact inside the crimping tool cavity for 18 AWG wire.
B Close the tool handles until it is engaged: one click.
C Place the previously stripped wire inside the tool and close it to complete the crimping process.
D Align the contact tab with the connector slot and pull the wire until the contact is locked in place.
E Insert the cavity plug in connector location ‘B’.

 

Revision History

Rev : 001 - le 13-05-19 par Dominic Boudreau Création.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
LION LION C 2018

5 Associated Documents

Recall Acknowledgement

RCAK-19V640-6939.pdf 245.789KB

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Defect Notice 573 Report

RCLRPT-19V640-1507.PDF 213.887KB

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Owner Notification Letter(Part 577)

RCONL-19V640-1580.pdf 356.898KB

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Remedy Instructions and TSB

RCRIT-19V640-0165.pdf 475.795KB

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Recall Quarterly Report #1, 2019-2

RCLQRT-19V640-8786.PDF 211.138KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V640&docType=RCL

For the most up to date documents from NHTSA for this Recall, click the lick above


 

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Last update on 2021-01-12 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2021-01-12 / Affiliate links / Images from Amazon Product Advertising API

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