August 30, 2019 NHTSA CAMPAIGN NUMBER: 19V640000
Loose Contacts for Brake Pump Power Connector
Loose connectors in the auxiliary pump may result in a loss of braking ability should the main hydraulic pump unexpectedly fail, increasing the risk of a crash.
NHTSA Campaign Number: 19V640
Manufacturer Lion Electric Company
Components ELECTRICAL SYSTEM, SERVICE BRAKES
Potential Number of Units Affected 9
Summary
Lion Electric Company (Lion) is recalling certain 2018 Lion C electric school buses. The electrical contacts for power connector of the auxiliary brake pump may not be adequately secured.
Remedy
Lion will notify the affected owners and Lion representatives will visit the owners and correct the connectors, free of charge. The recall began May 16, 2019. Owners may contact Lion customer service at 1-855-546-6706. Lion's number for this recall is QA20190050.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Item_22 connector replacement:
Hydraulic booster flow switch
RETROFIT : RETRO – 0050
N° EPN :0609
VALIDATION REVISION : 001 | ||
Responsable Ingénierie | Responsable Service | Responsable Qualité |
Dominic Boudreau ing. | Martin Drolet | Khalid Hammani |
Table of contents
1. CONNECTOR PREPARATION ........ 3
2. TERMINAL CRIMPING .................. 4
Revision History................................... 6
1. | CONNECTOR PREPARATION |
A | Locate connector i22H – Hydraulic booster flow switch. |
B | Cut the wire as close as possible to the connector. |
C | Using a new connector, pass the wire through wire cavity ‘A’. |
D | Strip the wire at a length of 4.5 mm (reference). |
2. | TERMINAL CRIMPING |
A | Place the contact inside the crimping tool cavity for 18 AWG wire. |
B | Close the tool handles until it is engaged: one click. |
C | Place the previously stripped wire inside the tool and close it to complete the crimping process. |
D | Align the contact tab with the connector slot and pull the wire until the contact is locked in place. |
E | Insert the cavity plug in connector location ‘B’. |
Revision History
Rev : 001 - le 13-05-19 par Dominic Boudreau Création.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
LION | LION C | 2018 |
5 Associated Documents
Recall Acknowledgement
RCAK-19V640-6939.pdf 245.789KB
Defect Notice 573 Report
RCLRPT-19V640-1507.PDF 213.887KB
Owner Notification Letter(Part 577)
RCONL-19V640-1580.pdf 356.898KB
Remedy Instructions and TSB
RCRIT-19V640-0165.pdf 475.795KB
Recall Quarterly Report #1, 2019-2
RCLQRT-19V640-8786.PDF 211.138KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V640&docType=RCL
For the most up to date documents from NHTSA for this Recall, click the lick above
- Hardcover Book
- Ma, Zhongjing (Author)
- English (Publication Language)
- 271 Pages - 02/14/2020 (Publication Date) - Springer (Publisher)
- A STANDARD 120V (NEMA 5-15) ADAPTER: Sometimes, Megear level 2 EV charging(NEMA6-20 Plug) in your garage is not an option. That's why we created an EV charging set that includes a Level 1 adapter cable which meet with common outlet in your house. The 3 feet long adapter enables you to charge your electric car via a standard 120V (NEMA 5-15) wall plug.
- VERSATILE VEHICLE COMPATABILITY: The plugs are compatible with all major EV automakers and multiple power sources: a Dryer, RV-type or regular wall outlet with adapters.
- 3.86 KW/H FASTER CHARGING SPEEDS: With level 2 charging, most electric vehicles will charge up to 11 miles per hour. Our level 2 EVSE charging speed up to 3x faster than your car's original charger,which means you can spend more time heading out for fun and adventure and less time waiting around.
- MULTIPLE PROTECTION: The EVSE provide lightning-proof, leakage protection, overvoltage protection, overheat protection, overcurrent protection ,IP55 rating waterproof, UL94V-0 rating flame resistance for your safety. Control box with LED indicators help you learn about the charging status.
- PROFESSIONAL AFTER -SALES: Local customer service team offer life-time hassle-free technical support, and 12 Months warranty. If anything is not to your complete satisfaction, simply reach out to us and we will make it right!
- PORTABLE AND HIGH QUALITY- The EVSE is Lightweight and easy for move with the car, it adopt high strength ABS material, which could withstand the weight of a car. With built-in intelligent chip, which the glitch could automatically repair and could well protects our car from harming.
- High CHARGING SPEED- The EV Charging Station Offers 2X faster charging speed than OEM Charger, ,and with NEMA5-15 plug,it is more suitable for home use.
- VERSATILE VEHICLE COMPATABILITY - The EV Charger is compatible with major EV with J1772 connector . Plugs into dryer, RV outlets, or standard wall outlets with appropriate adapters.Please inform us by email in advance of your model and plug to ensure that you can't buy it wrong
- EASY TO USE- Each ev charging set comes with an EVSE control box with indicators for power, connected, charging and fault ,so that you always know the status of your charge.The control box is IP55 rated waterproof standard
- RISK-FREE PURCHASE- POTATO EV charger has been meticulously tested and comes with a 1 Year No-Hassle Warranty.
- Up to 7x faster charge: High-power, 40 amperes, 10kW EV charging station. Indoor / outdoor installation. Built-in cable rack and security lock. UL listed. ENERGY STAR-certified. Built in USA. 3-year limited warranty for normal residential use.
- Convenient WiFi connectivity: With the free JuiceNet app, control and monitor charging remotely, get notified when your car is fully charged, set reminders to charge, and more. Dynamic LED lights show charging status. Voice control via Amazon Echo / Alexa.
- Smart grid savings: Schedule your charging times when rates are lower — making your electric vehicle even cheaper to drive.
- Plug-in installation: Just install a simple NEMA 6-50R outlet and you're ready to plug in your JuiceBox. Not compatible with NEMA 14-50 adapters.
- Rebates: Qualifies for local incentives in many utility service areas. Participate in the Enel X JuicePoints program to earn cash for smart charging in eligible geographies.
- Level 2, 240 volt electric vehicle (EV) charging station charges any EV up to 9X faster than a normal wall outlet, with flexible amperage settings up to 50 amps (16A-50A) and plug-in or hardwired installation. Use the ChargePoint app to pick the right amperage for your home after installation.
- Works with all electric cars, tested on leading EV models: Chevrolet Volt and Bolt EV, Hyundai Kona and Ioniq, Kia NIRO, Nissan LEAF, Tesla models, Toyota Prius Prime, BMW i3, Honda Clarity, Chrysler Pacifica, Jaguar I-PACE, and many more
- Charge faster and smarter with the ChargePoint app. Set a schedule to only charge when electricity is cheapest, set reminders so you never forget to plug in, use Alexa voice control, and see all your ChargePoint charging data in one place
- Safe and reliable, with a 3-year backed by 24/7 customer support from a company dedicated to EV charging for 10+ years. UL listed for electrical safety, ENERGY STAR certified for efficiency.
- Easy for any electrician to install indoors or out. Plug-in installation with NEMA 6-50 or 14-50 outlet (6-50 currently selected) requires circuits rated 40A or 50A. For other circuit ratings, including 60A-80A for 48A-50A charging, the plug is easily removed for hardwired installation. Select the amperage that works best for you and your home, helping to avoid electrical upgrades.
- CHARGES ALL EVs & PHEVs: Fully compatible with all Electric Vehicles and Plug-in Hybrid Electric Vehicles sold in the United States and Canada. Including: Chevy Bolt, Nissan Leaf, Ford Fusion, BMW i3, Chevy Volt, Toyota Prius, Tesla (with adapter).
- SUPER FAST CHARGING & EASY INSTALLATION: Charges up to 8x Faster than Standard AC Level 1 EV chargers for an additional estimated 25-35 miles of Range Per Hour. Engineered for ease of Installation with a Standard NEMA 6-50 plug and universal mounting bracket.
- SAFETY RATED & TESTED: Designed and tested to meet the nationally recognized UL (USA) & ETL (Canada) standards for safety. A must-have for electrical products installed in your home. NEMA 4 rated for Indoor/Outdoor use in all weather.
- ADJUSTABLE AMPERAGE & MODERN COMPACT DESIGN: Adjust the Max Current Output (32A, 24A, 16A) to Support Multiple Circuit Ratings (40A, 30A, 20A). Install in more locations with a slim, compact & modern design.
- EVERYTHING YOU NEED INCLUDED: One low price, no need to purchase other items. Includes: charging unit w/ 18 foot cable, NEMA 6-50 plug, universal mounting bracket, plug holster & user manual.
- 【 High-Speed EV Charging Station 】with Connecting to the Distribution Box, Your Electric Car Will Get a 32amps of Charging Speed.20ft Cable (charger body+ Wall plug cable + car plug cable 25ft)
- 【 Perfect Charging Solution 】Level 2, 240 Volts, High-Power, 32 Amp, 7.7 Kw EV Charging Station. Indoor/Outdoor Installation, Electric Vehicle (EV) Charging Station Charges up to 6X Faster than a Standard Wall Outlet And Adds Up To 25 Miles Of Range Per Hour, So You Always Have the Range You Need
- 【 IP66 Waterproof Mode 3 Wall Box 】 Everything You Need Is in the Box and the Charging Unit Itself Is All-Weather Compatible/Waterproof. The LCD Display Tells You Exactly How Much And What Speed You'Re Charging At.
- 【 Smart And Intelligent EV Charger 】 Designed with an Intelligent Chip Which Will Monitor All the Conditions During the Charging Process Including the Voltage, Current, Charging Time and Power Consumed.
- 【 100% Satisfied 】This ev charger already has CSA/FCC, please download or consult if necessary. Whenever Your EV Chargers Have Any Problem or Anything Simply Not Meets Your Needs, unconditional replacement within 30 days
- [FAST CHARGING] Now MOREC recommends you Level 2 32A, 220-240V EV Charger with NEMA 14-50 plug , which could charge your car 6x faster than other EV chargers you ever used. 26ft (7.9M) cable permits you to park your car 196 square meters around the oulet
- [PORTABILITY AND EASY OPERATION] When you are traveling or visiting relatives and friends, you don't have to worry about charging, because our chargers can be carried with the car and you can check every charging data by huge LCD screen on the charger. All you need is just a 220 V ~240 V NEMA 14-50 outlet to connect
- [HIGH SECURITY] Our EV charger adopts High Strength ABS material, which has better quality and high durability. Our chargers have over-current protection, over-voltage protection, under-voltage protection, leakage protection, overheating protection, waterproof rating of IP66 and other safety protection measures. They can secure your car charging
- [HIGH COMPATIBILITY] Unlike normal EV chargers, our EV chargers are compatible with most electric cars, which meet SAE J1772 standard. All of our products have passed CE certification and German TUV certification, and the quality is superior
- Excellent Protection - Waterproof, splashproof, rainproof, dustproof, sandproof, conveniently for charging in garden, courtyard, garage -- the Max Green EV Connector is IP67 certified to resist gentle water spray & splash but it cannot be partially or fully submerged.
- Five Adapters For Any Sockets - Sometimes, you may be charge your ev in your friends’ home or RV parks where the sockets are not the same as your home. Max Green got it! We created an EV charging set with NEMA 6-20 plug that includes 5 adapters cable (NEMA 10-30/NEMA 14-50/ NEMA14-30/NEMA6-50/NEMA 5-15).These adapters can be used in common sockets in the United States.Just plug into RV outlets or standard wall outlets with appropriate adapters.You are done!
- 3X Faster Charging Speeds - Max Green level 2 EV Charger charges your vehicle 3x faster than a standard level 1 car charger.It’s also easy to install and use on a daily basis. Also, our chargers can let you use as level 1 changing when you use with NEMA 5-15 adapter.
- Safety&Reliability - This portable charging station is durable and reliable.It is lightening-proof and has leakage, overvoltage, overheat, overcurrent protection.And its control box has LED indicators.It can show the various stages of charging and to warn of possible errors.(To keep safety, the charger must be grounded through a permanent wiring system or an equipment grounding conductor.)
- 1 YEAR WARRANTY - All products have been meticulously tested and come with a 1 Year No-Hassle Warranty. We fully stand behind our products and are always available for our customers. If anything don’t make you complete satisfaction,simply reach out to us and we will make it right! Guaranteed.
- [FAST CHARGING] Now MOREC recommends you Level 2 40A, 220-240V EV Charger with NEMA 14-50 plug , which could charge your car 8x faster than other EV chargers you ever used. 26ft (7.9M) cable permits you to park your car 196 square meters around the oulet
- [PORTABILITY AND EASY OPERATION] When you are traveling or visiting relatives and friends, you don't have to worry about charging, because our chargers can be carried with the car and you can check every charging data by huge LCD screen on the charger. All you need is just a 220 V ~240 V NEMA 14-50 outlet to connect
- [HIGH SECURITY] Our EV charger adopts High Strength ABS material, which has better quality and high durability. Our chargers have over-current protection, over-voltage protection, under-voltage protection, leakage protection, overheating protection, waterproof rating of IP66 and other safety protection measures. They can secure your car charging
- [HIGH COMPATIBILITY] Unlike normal EV chargers, our EV chargers are compatible with most electric cars, which meet SAE J1772 standard. All of our products have passed CE certification and German TUV certification, and the quality is superior
Last update on 2021-01-12 / Affiliate links / Images from Amazon Product Advertising API
Last update on 2021-01-12 / Affiliate links / Images from Amazon Product Advertising API