VCU May Shut Down High Voltage Contactors – 2018-2019 Blue Bird Vision & All American School Buses

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June 19, 2019 NHTSA CAMPAIGN NUMBER: 19V471000

VCU May Shut Down High Voltage Contactors

An unexpected loss of drive and power steering may increase the risk of a crash.

 

NHTSA Campaign Number: 19V471

Manufacturer Blue Bird Body Company

Components ELECTRICAL SYSTEM, HYBRID PROPULSION SYSTEM

Potential Number of Units Affected 19

 

Summary

Blue Bird Body Company (Blue Bird) is recalling certain 2018-2019 Vision and All American school buses equipped with PowerDrive 7000 EV electric drivetrains. The Vehicle Control Unit (VCU) may unexpectedly shut down the high voltage contactors, resulting in loss of all systems powered by high voltage, including the traction drive system and power steering.

 

Remedy

Cummins will notify Blue Bird owners and will update the VCU software with a revised version, free of charge. The recall began July 24, 2019. Owners may contact Cummins customer service at 1-800-286-6467 or Blue Bird at 1-478-822-2242. Blue Bird’s number for this recall is R19AE (SB).

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


R19AE

IMPORTANT SAFETY RECALL NOTICE

NHTSA Recall Number:   19V-471 School Bus

                 

DATE: July 24, 2019

Dear Blue Bird Owner:

 

SUBJECT: RECALL R19AE, Cummins Power Drive 7000 EV Vehicle Control Units (VCU) Software Error

               

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.

This important safety recall notice applies to your bus(es) identified by both Blue Bird Body Number and Vehicle Identification Number (VIN) on the enclosed yellow cover sheet. If you no longer own the subject bus(es), please complete the appropriate section of the yellow reply sheet and return to Blue Bird in the enclosed pink postage prepaid envelope.

Blue Bird Body Company is recalling certain model year 2018-2019 Vision School Buses manufactured from January 19, 2019 through April 13, 2019, and certain model year 2018-2019 All American School Buses manufactured from August 1, 2018 through May 7, 2019.  On the subject buses, Blue Bird and Cummins have determined that certain Power Drive 7000 EV Vehicle Control Units (VCU) may unexpectedly command off the high voltage contactors which results in loss of all systems powered by high voltage. The high voltage systems include the traction drive system and power steering.  Loss of motive power and loss of power steering may increase the risk of a crash.

To correct this condition, Cummins will immediately begin working with vehicle owners with a target of having the new software installed in the affected Vehicle Control Units by approximately July 31, 2019.

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. 

Reimbursements will be made in accordance with the requirements of the National Highway Transportation Safety Act, Title 49 Code of Federal Regulations, Parts 573 and 577.

 

If Blue Bird Body Company should fail to or is unable to remedy this condition without charge to you, you may contact:

ADMINISTRATOR
NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION
1200 NEW JERSEY AVENUE, SE
WASHINGTON, D.C. 20590

Or, you may call The National Highway Traffic Safety Administration toll free at:

1-888-327-4236 TTY 1-800-424-9153 or go to: http:/www.safercar.gov


R19AE

IMPORTANT SAFETY RECALL NOTICE

NHTSA Recall Number:   19V-471 School Bus

 

DATE:   July 24, 2019
TO: U.S. DEALERS
SUBJECT: RECALL R19AE, Cummins Power Drive 7000 EV Vehicle Control Units (VCU) Software Error

 

               

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.

This important safety recall notice applies to your buses identified by both Blue Bird Body Number and Vehicle Identification Number (VIN) on the attached yellow cover sheet.

Blue Bird Body Company is recalling certain model year 2018-2019 Vision School Buses manufactured from January 19, 2019 through April 13, 2019, and certain model year 2018-2019 All American School Buses manufactured from August 1, 2018 through May 7, 2019.  On the subject buses, Blue Bird and Cummins have determined that certain Power Drive 7000 EV Vehicle Control Units (VCU) may unexpectedly command off the high voltage contactors which results in loss of all systems powered by high voltage. The high voltage systems include the traction drive system and power steering.  Loss of motive power and loss of power steering may increase the risk of a crash.

To correct this condition, Cummins will immediately begin working with vehicle owners with a target of having the new software installed in the affected Vehicle Control Units by approximately July 31, 2019.

If Blue Bird’s records indicate bus(es) subject to this recall were delivered in your service area, a list of affected bus(es) will be enclosed.  The bus(es) will be identified by Blue Bird Body Number and Vehicle Identification Number (VIN) on the enclosed yellow cover sheet.  Dealers should verify correct owners and assure that complete mailing and shipping addresses are provided for each listed owner.

It is the dealer’s responsibility to verify that the correct owner name, address, and telephone number is provided for each listed vehicle.  Any corrections or updates should be made in Claims Center. Addresses that cannot be updated should be forwarded to the Recall Administrator.

If you have in your possession or have sold a bus that was purchased from another dealer that may be affected by this recall, please notify me at 478-822-2242 or lisa.hancock@blue-bird.com

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.

Dealers are reminded of their responsibilities under Section 154 of The National Traffic and Motor Vehicle Safety Act of 1991.  Dealers are required to complete modifications on units in their inventory before delivering to the final owner.  Reference Blue Bird Body Company Distributor Memo No. 42-92.

Questions regarding this recall campaign should be directed to me at (478) 822-2242 or lisa.hancock@blue-bird.com

 

Sincerely,

 

Lisa Hancock
Corporate Recall Administrator

Blue Bird Corporation
402 Blue Bird Blvd, Fort Valley, Georgia 31030
Phone 478.822.2242
lisa.hancock@blue-bird.com

 


4 Affected Products

Vehicles

MAKE MODEL YEAR
BLUE BIRD ALL AMERICAN 2018-2019
BLUE BIRD VISION 2018-2019

 


10 Associated Documents

Owner Notification Letter(Part 577)

RCONL-19V471-8686.pdf 534.315KB

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Manufacturer Notices(to Dealers,etc)

RCMN-19V471-8503.pdf 569.136KB

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Defect Notice 573 Report

RCLRPT-19V471-6294.PDF 214.11KB

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Recall Acknowledgement

RCAK-19V471-5974.pdf 245.051KB

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Recall Quarterly Report #1, 2019-3

RCLQRT-19V471-8834.PDF 211.144KB

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Recall Quarterly Report #2, 2019-4

RCLQRT-19V471-9549.PDF 211.593KB

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Recall Quarterly Report #6, 2020-4

RCLQRT-19V471-7972.PDF 211.593KB

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Recall Quarterly Report #4, 2020-2

RCLQRT-19V471-4212.PDF 211.593KB

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Recall Quarterly Report #3, 2020-1

RCLQRT-19V471-3418.PDF 211.593KB

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Recall Quarterly Report #5, 2020-3

RCLQRT-19V471-1562.PDF 211.593KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V471&docType=RCL

 


 

Heavy Duty Truck Reprogramming

Description:

Designed for flexibility, the USB-Link 3 Wired Edition connects to your PC, tablet, or smartphone with a USB cable, allowing techs to directly connect to a device when working in the field or during signal interruptions.

Built to support the latest protocols (CAN FD, DoIP) and compatible with a wide range of OEM diagnostics software, the USB-Link 3 is our most advanced VCI to date, with the performance and technology you can rely on well into the future.

 

The USB-Link™ 3 comes with the following:

  • Latching USB Cable (PN 404032)
  • 9-Pin Deutsch Adapter, 1 Meter (PN 493128)
  • J1962 Adapter (16-Pin OBD II, 1 Meter (PN 491113)

The USB-Link™ 3: Wireless is also available (PN 121052).

 

Specifications

Vehicle Network Protocol Support

CAN FD / J1939 FD / ISO15765 FD - 250K, 500K, 1M b/s with auto baud detection

Single wire CAN (SWCAN)

ISO 11898-3 Fault Tolerant CAN (FTCAN)

Diagnostics Over Internet Protocol (DoIP)

J1708

J1850 VPW (Class 2)

ISO PWM (SCP)

ISO 9141 / KWP2000 (ISO 14230) K/L line

ALDL 9600 and 8192 baud

ATEC 160 baud

 

Windows® Vehicle Communication API

Windows® Vehicle Communication API

RP1210 a/b/c

J2534 (2004 draft)

J2534-1 partial implementation (commercial vehicle focused)

 

Operating System Compatibility

iOS

Android™

Windows® 10, 11

 

Interfaces to Computing Platforms

USB 2.0 (vehicle-to-PC connectivity)

Bluetooth® 2.1 + EDR

Wi-Fi (dual band)

 

Compatible Software

Detroit Diesel Diagnostic Link

CAT Electronic Technician (On-Highway only)

Cummins Insite

International - ServiceMAXX Fleet Pro

Hino eXplorer

Volvo PTT

VCAD Elite Mack/Volvo

V-MAC Service Tools

Allison DOC® For PC-Service Tool - Protocols Supported: J1939, J1708/J1587, and J1850

Allison DOC® For Fleets (1000/2000) - Protocols Supported: J1939, J1850

Allison DOC® For Fleets (3000/4000) - Protocols Supported: J1939, J1708/J1587

Eaton ServiceRanger

Bendix ACom

WABCO Toolbox

Freightliner ServiceLink

International ABS

International DLB

International Intune

International IPC v2.02

PACCAR DAVIE4

 

121052

121054

 

VCU May Shut Down High Voltage Contactors - 2018-2019 Blue Bird Vision & All American School Buses | small light Diesel Laptops Nexiq USB Link 3 Wireless Edition with Repair Information & Diagnostic Software
VCU May Shut Down High Voltage Contactors - 2018-2019 Blue Bird Vision & All American School Buses | small light Diesel Laptops Nexiq USB Link 3 Wired Edition with Repair Information & Diagnostic Software

 

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VCU May Shut Down High Voltage Contactors - 2018-2019 Blue Bird Vision & All American School Buses | small light Heavy Duty Truck Scan Tool NL102 Plus Auto Scanner with DPF/ Sensor Calibration / Oil Reset + Check Engine for Cars; Truck & Car 2 In 1 Code Reader (NL102 Plus)
VCU May Shut Down High Voltage Contactors - 2018-2019 Blue Bird Vision & All American School Buses | small light Autel MaxisysCV MS908CV Diagnostic Tool with No-Delay Delivery for J2534 ECU Programming, Heavy Trucks Diagnostics, Coding, Service Functions

 

VCU May Shut Down High Voltage Contactors - 2018-2019 Blue Bird Vision & All American School Buses | small light Nexiq Blue-Link Mini
Product Number NQ126015
Nexiq Blue Link Mini™ Vehicle Communication Interface

 

VCU May Shut Down High Voltage Contactors - 2018-2019 Blue Bird Vision & All American School Buses | small light NEXIQ Technologies 124032 USB-Link 2 Connector
VCU May Shut Down High Voltage Contactors - 2018-2019 Blue Bird Vision & All American School Buses | small light Dearborn DPA5 Pro Universal RP1210 Protocol Adapter

 


Daimler Truck

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Last update on 2024-03-18 / Affiliate links / Images from Amazon Product Advertising API

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