18-330 – Loss of Braking Ability – 2016-2019 Keystone Impact & Fuzion Recreational Trailers

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NHTSA Campaign Number: 18V651
Manufacturer Keystone RV Company
Components SERVICE BRAKES, ELECTRIC
Potential Number of Units Affected 5,236

 

Loss of Braking Ability

A loss of braking ability can increase the risk of a crash.

 

Summary

Keystone RV Company (Keystone) is recalling certain 2016-2019 Keystone Impact and Fuzion recreational trailers. The wiring for the electric brakes may contact the tires or wheels, causing damage to the wires, potentially reducing the trailer’s braking ability.

 

Remedy

Keystone will notify owners, and dealers will inspect the wiring for damage, making repairs as necessary, install wiring protection and re-route the wiring, free of charge. The recall is expected to begin November 19, 2018. Owners may contact Keystone customer service at 1-866-425-4369. Keystone’s number for this recall is 18-330.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


9/25/18

Keystone RV Company
SAFETY ADVISORY # 18-330

 

Fuzion/Impact Brake Wiring

Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that the vehicles in the recall population have brake wiring that may touch the tires or wheels while the vehicle is in motion. Under certain conditions during travel, if the brake wires rub against the wheel or tire, there is an increased risk of property damage and poor vehicle handling.

Models Included: 2016 – 2019 Fuzion Fifth Wheels
  2016 – 2019 Impact Fifth Wheel and Travel Trailers
Serial Number Ranges: Fuzion – All Models
2016    GF810853 – GF811149
2017    HF810000 – HF811107
2018    JF810000 – JF811183
2019    KF810000 – KF810304Impact – All Models
2016    GF815466 – GF815717
2017    HF815000 – HF815805
2018    JF815000 – JF815936
2019    KF815000 – KF815171
Parts Required:  108589 – Wire – Split Loom – 1/4″ – Poly Tube – Black (maximum 6 feet, can be purchased locally)

Wire connector – if needed, purchased locally

Tools Required: Wire strippers        – Wire crimpers

 

Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone.

When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.

The remedy is to inspect the brake wiring at each axle for damage. If the wiring is damaged, appropriate repairs should be made. If wire loom is not present, it should be installed and the wires should be attached to the axle to prevent further damage.

 

REPAIR INSTRUCTIONS

Step 1
Locate the trailer on a level, flat, hard surface.
Chock the wheels.

Step 2
Gain access to the brake wiring on the off-door side and inspect for damage. See Figure 1.

brake wiring

 

Step 3
Add wire loom to the wires if not present and zip tie wiring to the top of the tie plate as shown in Figures 2 & 3.

Add wire loom

zip tie wiring to the top of the tie plate

 

Step 4
Proceed to warranty reimbursement.

 

WARRANTY REIMBURSEMENT

REPAIR

Submit the claim on Key Express using Flat Rate Code # 7133042A In the Complaint section note:            Safety Advisory # 18-330 In the Cause section note:   Safety Advisory # 18-330

In the Correction section note:   Corrected wiring installation. Wiring is now installed in a safe manner.

The amount of time authorized for this repair is 0.5 hour.

Please call Keystone RV Customer Service at (866) 273-1451 if you have any questions.


 

RECREATIONAL VEHICLE
SAFETY RECALL NOTICE

Safety Recall:
US: 18V-651
CAN: 2018-530

Safety Advisory:
18-330

October 1, 2018

 

SAFETY ADVISORY 18-330

«Dealer_name»
ATTN: Service Manager
«Street»
«Street_2»
«City», «State»  «Zip»
«Country»

 

Dear «Dealer_name»,

Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2016-2019 Keystone Fuzion and Impact Fifth Wheels and Travel Trailers. As a result, Keystone RV is conducting a safety recall.

Reason for
this recall
It has been decided that the vehicles in the recall population have brake wiring that may touch the tires or wheels while the vehicle is in motion. Under certain conditions during travel, if the brake wires rub against the wheel or tire, there is an increased risk of property damage and poor vehicle handling. The vehicles included in the recall are:

2016-2019 Keystone Fuzion and Impact Fifth Wheels and Travel Trailers

  Serial Number Ranges
Model Year Fuzion Impact
2016 GF810853 – GF811149 GF815466 – GF815717
2017 HF810000 – HF811107 HF815000 – HF815805
2018 JF810000 – JF811183 JF815000 – JF815936
2019 KF810000 – KF810304 KF815000 – KF815171

 

 

Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require immediate preventative action. Important: If some of the units are still in your inventory, Federal Law requires you to complete the recall service on those units before retail delivery. The unit VIN(s) our records indicate are presently in your inventory or have been sold are as follows:

 

Claims for the units which have been serviced must be submitted. Claims submitted will be used by Keystone to record recall service completions and provide dealer payments. Enclosed is a copy of the Safety Advisory #18-330, which details how to remedy the situation and the proper reimbursement procedures.

We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you have any questions or concerns regarding this correspondence or the enclosed Safety Advisory, please feel free to contact us.

Sincerely,

KEYSTONE RV COMPANY

Rick Deisler

Vice President Service Operations

cc. National Highway Traffic Safety Administration (NHTSA)
cc. Transport Canada


Remedy Instructions and TSB

9/25/18

https://static.nhtsa.gov/odi/rcl/2018/RCRIT-18V651-7717.pdf

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RECREATIONAL VEHICLE
SAFETY RECALL NOTICE
Safety Recall: US: 18V-651
CAN: 2018-530
Safety Advisory: 18-330
October 1, 2018

https://static.nhtsa.gov/odi/rcl/2018/RCMN-18V651-8658.pdf

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Recall Acknowledgement

October 15, 2018

https://static.nhtsa.gov/odi/rcl/2018/RCAK-18V651-2998.pdf

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Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=18V651&docType=RCL


 

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