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February 9, 2023 NHTSA CAMPAIGN NUMBER: 23V063000
A loose mounting pivot bolt may cause the upper bunk to fall, increasing the risk of injury.
NHTSA Campaign Number: 23V063
Manufacturer Daimler Trucks North America, LLC
Components EQUIPMENT
Potential Number of Units Affected 189
Summary
Daimler Trucks North America, LLC (DTNA) is recalling certain 2021-2023 Freightliner Coronado vehicles equipped with a foldable upper bunk. The mounting pivot bolt for the upper bunk may not have been tightened properly and may loosen.
Remedy
Dealers will tighten the mounting pivot bolt, free of charge. Owner notification letters were mailed March 29, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA’s number for this recall is FL964.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check for Daimler Trucks North America Recalls
Subject: Freightliner Coronado Upper Bunk Wall Mounting
Models Affected: Specific model years 2021-2023 Freightliner Coronado vehicles, manufactured from August 27, 2020 through January 12, 2023.
General Information
Daimler Truck North America LLC (DTNA), on behalf of its Freightliner Trucks division, has decided that a defect that relates to motor vehicle safety exists on the vehicles mentioned above.
On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect those mounting points. A loose mounting pivot bolt may result in the upper bunk falling, potentially injuring the occupant using the bottom bunk.
Vehicles will be updated with the correct bolts and torque.
There are approximately 220 vehicles involved in this campaign.
Additional Repairs
Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery of a vehicle.
Owners may be liable for any progressive damage that results from failure to complete campaigns within a reasonable time after receiving notification.
Work Instructions
Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion sticker (Form WAR260).
Chronology :
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 3, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts. In early May DTNA updated the Chronology with to clarify that there 5 warranty claims total between the dates of October 2021 and October 2022, with no other reports, and no death or injuries reported. In June 2023, upon reviewing the DIR for FL974, DTNA noticed a typo and amended the DIR to correct it.
3 Affected Products
Vehicle
MAKE | MODEL | YEAR |
FREIGHTLINER | CORONADO | 2021-2023 |
21 Associated Documents
Recall Acknowledgement
RCAK-23V063-8221.pdf 645.812KB
Defect Notice 573 Report
RCLRPT-23V063-9378.PDF 213.881KB
Defect Information Report
RMISC-23V063-7797.pdf 819.515KB
Recall 573 Report – February 16, 2023
RCLRPT-23V063-3239.PDF 213.877KB
Amended Defect Information Report
RMISC-23V063-6395.pdf 819.567KB
Recall 573 Report – March 6, 2023
RCLRPT-23V063-6715.PDF 213.985KB
Manufacturer Notices(to Dealers,etc)
RCMN-23V063-5192.pdf 177.142KB
Amended Defect Information Report
RMISC-23V063-3001.pdf 826.946KB
Defect / Noncompliance Information Report (Section 573.6) FL964 Date of Submission: February 9, 2023 (Amended March 6, 2023)
RMISC-23V063-5747.pdf 822.375KB
Recall 573 Report – March 16, 2023
RCLRPT-23V063-9487.PDF 213.986KB
Manufacturer Notices(to Dealers,etc)
ISSUED Owner Notification Letter(Part 577)
RCONL-23V063-5069.pdf 208.556KB
Recall Quarterly Report #1, 2023-1
RCLQRT-23V063-2511.PDF 211.135KB
Amended Defect Information Report
RMISC-23V063-1501.pdf 825.438KB
Recall 573 Report – May 3, 2023
RCLRPT-23V063-2562.PDF 214.088KB
Recall 573 Report – May 3, 2023
RCLRPT-23V063-1671.PDF 214.092KB
Recall 573 Report – June 21, 2023
RCLRPT-23V063-5637.PDF 214.139KB
Amended Defect Information Report
RMISC-23V063-8721.pdf 822.485KB
Recall Quarterly Report #2, 2023-2
RCLQRT-23V063-7916.PDF 211.236KB
Recall Quarterly Report #3, 2023-3
RCLQRT-23V063-6969.PDF 211.452KB
Recall Quarterly Report #4, 2023-4
RCLQRT-23V063-8338.PDF 211.567KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V063&docType=RCL
“This site contains affiliate links for which OEMDTC may be compensated” |
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SEOCONTENT-START
Defect / Noncompliance Information Report
(Section 573.6)
FL964
Date of Submission: February 9, 2023 (Amended June 21, 2023)
Manufacturer: Daimler Truck North America LLC
P.O. BOX 3849
Portland, Oregon 97208
Type of Report: X Safety Defect ⃝ Non-Compliance
Vehicle Information
Model Yr. Start: 2021 Model Yr. End: 2023
Make: Freightliner
Model: Coronado
Production Dates: Begin: 8/28/2020 End: 1/12/2023
Descriptive Information: On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Basis for Determination of the Recall Population: Freightliner Coronado’s built between the production date ranges listed above equipped with the subject components.
Number potentially involved: 192
Estimated percentage of involved with defect: 100%
Defect / Noncompliance Description
For this Defect/Noncompliance:
Describe the defect or noncompliance:
On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolt of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
Describe the safety risk:
A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Identify any warning which can precede or occur:
Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
If applicable, identify the manufacture of the defective or noncompliant component.:
AMD Plastics Corp.
Involved Components
Component Name: Upper bunk assembly
Component Description: BUNK ASSY-CORONADO,W/UPH
Component Part Number: A18-48852-000, A18-48852-001, A18-48852-002, A18-48852-003, A18-48852-004
Component’s country of origin: Business address: 185 W. Main Street, Suite F New Concord, OH 43762 Business telephone number: 216-289-4862
Chronology of Defect / Noncompliance Determination
Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision:
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 3, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts. In early May DTNA updated the Chronology with to clarify that there 5 warranty claims total between the dates of October 2021 and October 2022, with no other reports, and no death or injuries reported. In June 2023, upon reviewing the DIR for FL974, DTNA noticed a typo and amended the DIR to correct it.
Identify the Remedy
Describe the defect/noncompliance remedy program, including the manufacture’s plan for reimbursement.
Vehicles will be updated with the correct bolts and torque. Repairs will be performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter.
Identify the Recall Schedule
Describe the recall schedule for notifications.:
Customer notification will be made by first class mail using Daimler Truck North America records to determine the customers affected.
Planned Dealer Notification Begin Date: 4/5/2023
Planned Dealer Notification End Date: 4/5/2023
Planned Owner Notification Begin Date: 4/5/2023
Planned Owner Notification End Date: 4/5/2023
Does DTNA plan to file inconsequentiality petition? ⃝ Yes X No
Manufacturer’s identification code for this recall (if applicable): FL964
DTNA Representative;
Sam Geser
Manager, Compliance and Regulatory Affairs
**************************************************************************************************************
Defect / Noncompliance Information Report
(Section 573.6)
FL964
Date of Submission: February 9, 2023
Manufacturer: Daimler Truck North America LLC
P.O. BOX 3849
Portland, Oregon 97208
Type of Report: X Safety Defect ⃝ Non-Compliance
Vehicle Information
Model Yr. Start: 2021 Model Yr. End: 2023
Make: Freightliner
Model: Coronado
Production Dates: Begin: 8/28/2020 End: 11/30/2022
Descriptive Information: On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Basis for Determination of the Recall Population: Freightliner Coronado’s built between the production date ranges listed above equipped with the subject components.
Number potentially involved: 189
Estimated percentage of involved with defect: 100%
Defect / Noncompliance Description
For this Defect/Noncompliance:
Describe the defect or noncompliance:
On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolt of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
Describe the safety risk:
A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Identify any warning which can precede or occur:
Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
If applicable, identify the manufacture of the defective or noncompliant component.:
Involved Components
Component Name: Upper bunk assembly
Component Description: BUNK ASSY-CORONADO,W/UPH
Component Part Number: A18-48852-000, A18-48852-001, A18-48852-002, A18-48852-003, A18-48852-004
Component’s country of origin: Business address: Lomas de los Nogales, 25630 Arteaga, Coahuila, Mexico Business telephone number: +52 844 506 5699
Chronology of Defect / Noncompliance Determination
Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision:
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts.
Identify the Remedy
Describe the defect/noncompliance remedy program, including the manufacture’s plan for reimbursement.
Vehicles will be updated with the correct bolt and torque.
Identify the Recall Schedule
Describe the recall schedule for notifications.:
Customer notification will be made by first class mail using Daimler Trucks North America records to determine the customers affected.
Planned Dealer Notification Begin Date: 4/5/2023
Planned Dealer Notification End Date: 4/5/2023
Planned Owner Notification Begin Date: 4/5/2023
Planned Owner Notification End Date: 4/5/2023
Does DTNA plan to file inconsequentiality petition? ⃝ Yes X No
Manufacturer’s identification code for this recall (if applicable): FL964
DTNA Representative;
Sam Geser
Manager, Compliance and Regulatory Affairs
**************************************************************************************************************
Defect / Noncompliance Information Report
(Section 573.6)
FL964
Date of Submission: February 9, 2023 (Amended Feb 15, 2023)
Manufacturer: Daimler Truck North America LLC
P.O. BOX 3849
Portland, Oregon 97208
Type of Report: X Safety Defect ⃝ Non-Compliance
Vehicle Information
Model Yr. Start: 2021 Model Yr. End: 2023
Make: Freightliner
Model: Coronado
Production Dates: Begin: 8/28/2020 End: 1/12/2023
Descriptive Information: On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Basis for Determination of the Recall Population: Freightliner Coronado’s built between the production date ranges listed above equipped with the subject components.
Number potentially involved: 192
Estimated percentage of involved with defect: 100%
Defect / Noncompliance Description
For this Defect/Noncompliance:
Describe the defect or noncompliance:
On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolt of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
Describe the safety risk:
A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Identify any warning which can precede or occur:
Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
If applicable, identify the manufacture of the defective or noncompliant component.:
Involved Components
Component Name: Upper bunk assembly
Component Description: BUNK ASSY-CORONADO,W/UPH
Component Part Number: A18-48852-000, A18-48852-001, A18-48852-002, A18-48852-003, A18-48852-004
Component’s country of origin: Business address: Lomas de los Nogales, 25630 Arteaga, Coahuila, Mexico Business telephone number: +52 844 506 5699
Chronology of Defect / Noncompliance Determination
Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision:
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts.
Identify the Remedy
Describe the defect/noncompliance remedy program, including the manufacture’s plan for reimbursement.
Vehicles will be updated with the correct torque.
Identify the Recall Schedule
Describe the recall schedule for notifications.:
Customer notification will be made by first class mail using Daimler Trucks North America records to determine the customers affected.
Planned Dealer Notification Begin Date: 4/5/2023
Planned Dealer Notification End Date: 4/5/2023
Planned Owner Notification Begin Date: 4/5/2023
Planned Owner Notification End Date: 4/5/2023
Does DTNA plan to file inconsequentiality petition? ⃝ Yes X No
Manufacturer’s identification code for this recall (if applicable): FL964
DTNA Representative;
Sam Geser
Manager, Compliance and Regulatory Affairs
**************************************************************************************************************
Defect / Noncompliance Information Report
(Section 573.6)
FL964
Date of Submission: February 9, 2023 (Amended March 6, 2023)
Manufacturer: Daimler Truck North America LLC
P.O. BOX 3849
Portland, Oregon 97208
Type of Report: X Safety Defect ⃝ Non-Compliance
Vehicle Information
Model Yr. Start: 2021 Model Yr. End: 2023
Make: Freightliner
Model: Coronado
Production Dates: Begin: 8/28/2020 End: 1/12/2023
Descriptive Information: On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolts used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Basis for Determination of the Recall Population: Freightliner Coronado’s built between the production date ranges listed above equipped with the subject components.
Number potentially involved: 192
Estimated percentage of involved with defect: 100%
Defect / Noncompliance Description
For this Defect/Noncompliance:
Describe the defect or noncompliance:
On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
Describe the safety risk:
A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Identify any warning which can precede or occur:
Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
If applicable, identify the manufacture of the defective or noncompliant component.:
Involved Components
Component Name: Upper bunk assembly
Component Description: BUNK ASSY-CORONADO,W/UPH
Component Part Number: A18-48852-000, A18-48852-001, A18-48852-002, A18-48852-003, A18-48852-004
Component’s country of origin: Business address: Lomas de los Nogales, 25630 Arteaga, Coahuila, Mexico Business telephone number: +52 844 506 5699
Chronology of Defect / Noncompliance Determination
Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision:
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts.
Identify the Remedy
Describe the defect/noncompliance remedy program, including the manufacture’s plan for reimbursement.
Vehicles will be updated with the correct bolts and torque. Repairs will be performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter.
Identify the Recall Schedule
Describe the recall schedule for notifications.:
Customer notification will be made by first class mail using Daimler Truck North America records to determine the customers affected.
Planned Dealer Notification Begin Date: 4/5/2023
Planned Dealer Notification End Date: 4/5/2023
Planned Owner Notification Begin Date: 4/5/2023
Planned Owner Notification End Date: 4/5/2023
Does DTNA plan to file inconsequentiality petition? ⃝ Yes X No
Manufacturer’s identification code for this recall (if applicable): FL964
DTNA Representative;
Sam Geser
Manager, Compliance and Regulatory Affairs
**************************************************************************************************************
Defect / Noncompliance Information Report
(Section 573.6)
FL964
Date of Submission: February 9, 2023 (Amended March 6, 2023)
Manufacturer: Daimler Truck North America LLC
P.O. BOX 3849
Portland, Oregon 97208
Type of Report: X Safety Defect ⃝ Non-Compliance
Vehicle Information
Model Yr. Start: 2021 Model Yr. End: 2023
Make: Freightliner
Model: Coronado
Production Dates: Begin: 8/28/2020 End: 1/12/2023
Descriptive Information: On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Basis for Determination of the Recall Population: Freightliner Coronado’s built between the production date ranges listed above equipped with the subject components.
Number potentially involved: 192
Estimated percentage of involved with defect: 100%
Defect / Noncompliance Description
For this Defect/Noncompliance:
Describe the defect or noncompliance:
On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolt of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
Describe the safety risk:
A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Identify any warning which can precede or occur:
Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
If applicable, identify the manufacture of the defective or noncompliant component.:
Involved Components
Component Name: Upper bunk assembly
Component Description: BUNK ASSY-CORONADO,W/UPH
Component Part Number: A18-48852-000, A18-48852-001, A18-48852-002, A18-48852-003, A18-48852-004
Component’s country of origin: Business address: Lomas de los Nogales, 25630 Arteaga, Coahuila, Mexico Business telephone number: +52 844 506 5699
Chronology of Defect / Noncompliance Determination
Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision:
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts.
Identify the Remedy
Describe the defect/noncompliance remedy program, including the manufacture’s plan for reimbursement.
Vehicles will be updated with the correct bolts and torque. Repairs will be performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter.
Identify the Recall Schedule
Describe the recall schedule for notifications.:
Customer notification will be made by first class mail using Daimler Truck North America records to determine the customers affected.
Planned Dealer Notification Begin Date: 4/5/2023
Planned Dealer Notification End Date: 4/5/2023
Planned Owner Notification Begin Date: 4/5/2023
Planned Owner Notification End Date: 4/5/2023
Does DTNA plan to file inconsequentiality petition? ⃝ Yes X No
Manufacturer’s identification code for this recall (if applicable): FL964
DTNA Representative;
Tiffani Torgeson
Manager, Compliance and Regulatory Affairs
**************************************************************************************************************
Defect / Noncompliance Information Report
(Section 573.6)
FL964
Date of Submission: February 9, 2023 (Amended May 3, 2023)
Manufacturer: Daimler Truck North America LLC
P.O. BOX 3849
Portland, Oregon 97208
Type of Report: X Safety Defect ⃝ Non-Compliance
Vehicle Information
Model Yr. Start: 2021 Model Yr. End: 2023
Make: Freightliner
Model: Coronado
Production Dates: Begin: 8/28/2020 End: 1/12/2023
Descriptive Information: On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Basis for Determination of the Recall Population: Freightliner Coronado’s built between the production date ranges listed above equipped with the subject components.
Number potentially involved: 192
Estimated percentage of involved with defect: 100%
Defect / Noncompliance Description
For this Defect/Noncompliance:
Describe the defect or noncompliance:
On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolt of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
Describe the safety risk:
A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Identify any warning which can precede or occur:
Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
If applicable, identify the manufacture of the defective or noncompliant component.:
AMD Plastics Corp.
Involved Components
Component Name: Upper bunk assembly
Component Description: BUNK ASSY-CORONADO,W/UPH
Component Part Number: A18-48852-000, A18-48852-001, A18-48852-002, A18-48852-003, A18-48852-004
Component’s country of origin: Business address: 185 W. Main Street, Suite F New Concord, OH 43762 Business telephone number: 216-289-4862
Chronology of Defect / Noncompliance Determination
Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision:
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts. In early May DTNA updated the Chronology with to clarify that there 5 warranty claims total between the dates of October 2021 and October 2022, with no other reports, and no death or injuries reported.
Identify the Remedy
Describe the defect/noncompliance remedy program, including the manufacture’s plan for reimbursement.
Vehicles will be updated with the correct bolts and torque. Repairs will be performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter.
Identify the Recall Schedule
Describe the recall schedule for notifications.:
Customer notification will be made by first class mail using Daimler Truck North America records to determine the customers affected.
Planned Dealer Notification Begin Date: 4/5/2023
Planned Dealer Notification End Date: 4/5/2023
Planned Owner Notification Begin Date: 4/5/2023
Planned Owner Notification End Date: 4/5/2023
Does DTNA plan to file inconsequentiality petition? ⃝ Yes X No
Manufacturer’s identification code for this recall (if applicable): FL964
DTNA Representative;
Tiffani Torgeson
Manager, Compliance and Regulatory Affairs
**************************************************************************************************************
Daimler Truck
North America LLC
IMPORTANT SAFETY RECALL
This notice applies to your vehicle(s), see enclosed VIN list.
March 2023
FL964
NHTSA #23V-063
Subject: Freightliner Coronado Upper Bunk Wall Mounting This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Daimler Truck North America LLC (DTNA), on behalf of its Freightliner Trucks Division, has decided that a defect which relates to motor vehicle safety exists in certain Freightliner Coronado 2021-2023 model year vehicles, manufactured from August 28, 2020, through January 12, 2023. On the affected vehicles, equipped with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect those mounting points. A loose mounting pivot bolt may result in the upper bunk falling, potentially injuring the occupant using the bottom bunk. Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.A Daimler Truck North America authorized service facility will update the vehicles with the correct bolts and torque. The recall will take approximately one half hour and will be performed free of charge. Please contact an authorized Daimler Truck North America dealer to arrange to have the recall performed and to ensure that parts are available at the dealership. To locate an authorized dealer, search online at https://northamerica.daimlertruck.com/contact-us. Scroll down to “Locate a Dealer”, and select the appropriate brand. You may also confirm your vehicle’s involvement in this recall at the following URL: https://dtna-dlrinfo.prd.freightliner.com:48518/VinLookup/vin-module/getVinLookupPage. You may be liable for any progressive damage that results from your failure to complete the recall within a reasonable time after receiving notification. If you do not own the vehicle that corresponds to the identification number(s) which appears on the Recall Notification, please return the notification to the Warranty Campaigns Department with any information you can furnish that will assist us in locating the present owner. If you have leased this vehicle, federal law requires that you forward this notice to the lessee within 10 days. If you are a subsequent stage manufacturer, federal law requires that you forward this notice to your distributors and retail outlets within five working days. If you have paid to have this recall condition corrected prior to this notice, you may be eligible to receive reimbursement. Please see the reverse side of this notice for details. If you have questions about this recall, please contact the Warranty Campaigns Department at (800) 547-0712, 7:00 a.m. to 4:00 p.m. Pacific Time, Monday through Friday, e-mail address DTNA.Warranty.Campaigns@DaimlerTruck.com. For other concerns, you may contact the Customer Assistance Center at (800) 385-4357. If you are not able to have the defect remedied without charge and within a reasonable time, you may wish to submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590; or call the Vehicle Safety Hotline at (888) 327-4236 (TTY: 800-424-9153); or go to http://www.nhtsa.gov. We regret any inconvenience this action may cause but feel certain you understand our interest in motor vehicle safety. WARRANTY CAMPAIGNS DEPARTMENT Enclosure
Daimler Truck North America LLC
Warranty Campaigns Department
P.O. Box 4090
Portland, OR 97208-4090
800.547.0712Phone
Daimler Truck
North America LLC
Reimbursement to Customers for Repairs Performed Prior to Recall If you have already paid to have this recall condition corrected you may be eligible to receive reimbursement. Requests for reimbursement may include parts and labor. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Daimler Truck North America LLC dealer. The following documentation must be presented to your dealer for consideration for reimbursement. Please provide original or clear copies of all receipts, invoices, and repair orders that show:
•The name and address of the person who paid for the repair•The Vehicle Identification Number (VIN) of the vehicle that was repaired•What problem occurred, what repair was done, when the repair was done•Who repaired the vehicle•The total cost of the repair expense that is being claimed•Proof of payment for the repair (such as the front and back of a cancelled check or a credit card receipt)
Reimbursement will be made by check from your Daimler Truck North America LLC dealer. Please speak with your Daimler Truck North America LLC authorized dealer concerning this matter.
Daimler Truck North America LLC
Warranty Campaigns Department
P.O. Box 4090
Portland, OR 97208-4090
800.547.0712 Phone
**************************************************************************************************************
DATE: 03/03/2023 TO: Freightliner, Western Star, Dealer Principals, General Manager, Sales & Part Managers,SUBJECT: Stop Delivery Order: Safety Recall FL964 SAFETY RECALL NOTICE: On February 9, 2023, Daimler Truck North America (“DTNA”) filed a Defect Information Report (“DIR”) with the National Highway Traffic Safety Administration (“NHTSA”) informing the agency of our intent to conduct a voluntary safety recall. Until further instructions are available, vehicles subject to this “Stop Delivery Order” must be held and not be delivered to customers. Affected Vehicles:
Make
Model
Model Year
Manufacture Start Date
Manufacture End Date
Freightliner
Coronado
2018 – 2023
Jan 02, 2018
Nov 28, 2022
On affected vehicles, the upper bunk mounting pivot bolt may loosen, resulting in the bunk potentially falling over and hitting the occupant. This may result in a safety risk to the vehicle’s occupants.Solution: For all involved vehicles, a DTNA-authorized service facility will upgrade the current bolts and torque them to the correct specification. This recall action must be completed on all affected vehicles, at no charge to the vehicle owner.Owner Notification Mailing Schedule: Owner letters are expected to be mailed to affected customers during the week of April 3, 2023.IMPORTANT NOTE: Dealers should make their personnel aware of this safety recall. In the event that a dealer has a vehicle included in the safety recall in their inventory, to be sold, the condition must be corrected before releasing it to the customer. It is a violation of Federal law for a dealer to deliver a new motor vehicle, or any new or used item of motor vehicle equipment (including a tire), covered by this notification under a sale or lease, until the defect or noncompliance is remedied.
**************************************************************************************************************
Subject: Freightliner Coronado Upper Bunk Wall Mounting
Models Affected: Specific model years 2021-2023 Freightliner Coronado vehicles, manufactured from August 27, 2020 through January 12, 2023. General Information
Daimler Truck North America LLC (DTNA), on behalf of its Freightliner Trucks division, has decided that a defect that relates to motor vehicle safety exists on the vehicles mentioned above.
On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect those mounting points. A loose mounting pivot bolt may result in the upper bunk falling, potentially injuring the occupant using the bottom bunk.
Vehicles will be updated with the correct bolts and torque. There are approximately 220 vehicles involved in this campaign. Additional Repairs
Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery of a vehicle.
Owners may be liable for any progressive damage that results from failure to complete campaigns within a reasonable time after receiving notification.
Work Instructions
Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion sticker (Form WAR260).
Replacement Parts
Replacement parts are now available and can be obtained by ordering the part numbers listed below from your facing Parts Distribution Center (PDC).
If our records show your dealership has ordered any vehicle(s) involved in campaign number FL964, a list of the customers and vehicle identification numbers will be available on the DTNA Portal. Please refer to this list when ordering parts for this recall.
Table 1 – Replacement Parts for FL964 Campaign Number Part Number Part Description Qty.
FL964 A
3-11755-250
23-13833-110
WAR260
SCREW-CAP,HEX,5/8-11 U NUT-HEX,PT,5/8-11,GR C,ZN/AL BLANK COMPLETION STICKER
Table 1
2
2
1
Removed Parts U.S. and Canadian Dealers, please follow Warranty Failed Parts Tracking shipping instructions for the disposition of all removed parts. Export distributors, please destroy removed parts unless otherwise advised.
Daimler Truck North America LLC
Recall Campaign
March 2023 FL964 A
NHTSA #23V-063
Transport Canada #2023-046
Page 1 Daimler Truck North America LLC
March 2023 FL964 A
NHTSA #23V-063
Transport Canada #2023-046
Labor Allowance
Table 2 – Labor Allowance Recall Campaign Campaign Number
FL964 A Procedure Install New Upper Mounting Pivot Bolts Time Allowed (hours)
0.3 SRT Code 996-R169A Corrective Action 12-Repair Recall/Campaign Table 2
IMPORTANT: When the Recall has been completed, locate the base completion label in the appropriate loca- tion on the vehicle, and attach the red completion sticker provided in the recall kit (Form WAR260). If the ve- hicle does not have a base completion label, clean a spot on the appropriate location of the vehicle and first attach the base completion label (Form WAR259). If a recall kit is not required or there is no completion sticker in the kit, write the recall number on a blank sticker and attach it to the base completion label.
Claims for Credit
You will be reimbursed for your parts, labor, and handling (landed cost for Export Distributors) by submitting your claim through the Warranty system within 30 days of completing this campaign. Please reference the following information in OWL:
• Claim type is Recall Campaign.
• In the Campaign field, enter the campaign number and appropriate condition code (FL964-A).
• In the Primary Failed Part Number field, enter 25-FL964-000.
• In the Parts field, enter the appropriate part numbers as shown in the Replacement Parts Table.
• In the Labor field, first enter the appropriate SRT from the Labor Allowance Table. Administrative time will be included automatically as SRT 939-6010A for 0.3 hours.
• The VMRS Component Code is F99-999-005 and the Cause Code is A1 – Campaign.
• U.S. and Canada — Reimbursement for Prior Repairs. When a customer asks about reimbursement, please do the following:
• Accept the documentation of the previous repair.
• Make a brief check of the customer’s paperwork to see if the repair may be eligible for reimburse- ment. (See the “Copy of Owner Letter” section of this bulletin for reimbursement guidelines.)
• Submit an OWL Recall Pre-Approval Request for a decision.
• Include the approved amount on your claim in the Other Charges section.
• Attach the documentation to the pre-approval request.
• If approved, submit a based on claim for the pre-approval.
• Reimburse the customer the appropriate amount.
IMPORTANT: OWL must be viewed prior to performing the recall to ensure the vehicle is involved and the campaign has not been previously completed. Also, check for a completion sticker prior to beginning work.
U.S. and Canadian dealers, if you have any questions, contact the Warranty Campaigns Department using the WSC (Warranty Support Center) app located on the DTNA Portal. Export distributors, submit a WSC inquiry or contact your International Service Manager.
U.S. and Canadian Dealers: To return excess kit inventory related to this campaign, U.S. dealers must submit a Parts Authorization Return (PAR) to the Memphis PDC. Canadian dealers must submit a PAR to their facing PDC. All kits must be in resalable condition. PAR requests must include the original purchase invoice number. Export Distributors: Excess inventory is not returnable. Page 2 Daimler Truck North America LLC
March 2023 FL964 A
NHTSA #23V-063
Transport Canada #2023-046 Recall Campaign The letter notifying U.S. and Canadian vehicle owners is included for your reference.
Please note that the National Traffic and Motor Vehicle Safety Act, as amended (Title 49, United States Code, Chapter 301), requires the owner’s vehicle(s) be corrected within a reasonable time after parts are available to you. The Act states that failure to repair a vehicle within 60 days after tender for repair shall be prima facie evidence of an unreasonable time. However, circumstances of a particular situation may reduce the 60 day period. Failure to repair a vehicle within a reasonable time can result in either the obligation to (a) replace the vehicle with an identical or reasonably equivalent vehicle, without charge, or (b) refund the purchase price in full, less a reasonable allowance for depreciation. The Act further prohibits dealers from selling a vehicle unless all outstanding recalls are performed. Any lessor is required to send a copy of the recall notification to the lessee within 10 days. Any subsequent stage manufacturer is required to forward this notice to its distributors and retail outlets within five working days. Page 3 Daimler Truck North America LLC
March 2024 FL964
NHTSA #23V-063
Transport Canada #2023-046 Recall Campaign Copy of Notice to Owners Subject: Freightliner Coronado Upper Bunk Wall Mounting
For US Customers: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. For CAN Customers: This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
Daimler Truck North America LLC (DTNA), on behalf of its Freightliner Trucks Division, has decided that a defect which relates to motor vehicle safety exists in certain Freightliner Coronado 2021-2023 model year vehicles, manufactured from August 27, 2020, through January 12, 2023.
On the affected vehicles, equipped with a foldable upper bunk assembly, the mounting pivot bolts of the upper
bunk may not have been fully torqued to spec to properly connect those mounting points. A loose mounting pivot bolt may result in the upper bunk falling, potentially injuring the occupant using the bottom bunk. Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
A Daimler Truck North America authorized service facility will update the vehicles with the correct bolts and torque. The recall will take approximately one half hour and will be performed free of charge.
Please contact an authorized Daimler Truck North America dealer to arrange to have the recall performed and to ensure that parts are available at the dealership. To locate an authorized dealer, search online at https://northamerica.daimlertruck.com/contact-us. Scroll down to “Locate a Dealer”, and select the appropriate brand.
You may also confirm your vehicle’s involvement in this recall at the following URL:
https://dtna-dlrinfo.prd.freightliner.com:48518/VinLookup/vin-module/getVinLookupPage. You may be liable for any progressive damage that results from your failure to complete the recall within a reasonable time after receiving notification. If you do not own the vehicle that corresponds to the identification number(s) which appears on the Recall Notification, please return the notification to the Warranty Campaigns Department with any information you can furnish that will assist us in locating the present owner. If you have leased this vehicle, federal law requires that you forward this notice to the lessee within 10 days. If you are a subsequent stage manufacturer, federal law requires that you forward this notice to your distributors and retail outlets within five working days. If you have paid to have this recall condition corrected prior to this notice, you may be eligible to receive reimbursement. Please see the reverse side of this notice for details. If you have questions about this recall, please contact the Warranty Campaigns Department at (800) 547-0712, 7:00 a.m. to 4:00 p.m. Pacific Time, Monday through Friday, e-mail address DTNA.Warranty.Campaigns@DaimlerTruck.com. For other concerns, you may contact the Customer Assistance Center at (800) 385-4357. For US Customers: If you are not able to have the defect remedied without charge and within a reasonable time, you may wish to submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590; or call the Vehicle Safety Hotline at (888) 327-4236 (TTY: 800-424-9153); or go to http://www.nhtsa.gov. For CAN Customers: If you have a safety concern relating to this Recall, you may wish to contact Transport Canada – Motor Vehicle Safety, 80 rue Noel, Gatineau, Quebec J8Z 0A1 or phone (800) 333-0510. We regret any inconvenience this action may cause but feel certain you understand our interest in motor vehicle safety. WARRANTY CAMPAIGNS DEPARTMENT
Enclosure Page 4 Daimler Truck North America LLC
March 2024 FL964
NHTSA #23V-063
Transport Canada #2023-046 Recall Campaign Reimbursement to Customers for Repairs Performed Prior to Recall
If you have already paid to have this recall condition corrected you may be eligible to receive reimbursement.
Requests for reimbursement may include parts and labor. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Daimler Truck North America LLC dealer. The following documentation must be presented to your dealer for consideration for reimbursement.
Please provide original or clear copies of all receipts, invoices, and repair orders that show:
• The name and address of the person who paid for the repair
• The Vehicle Identification Number (VIN) of the vehicle that was repaired
• What problem occurred, what repair was done, when the repair was done
• Who repaired the vehicle
• The total cost of the repair expense that is being claimed
• Proof of payment for the repair (such as the front and back of a cancelled check or a credit card receipt) Reimbursement will be made by check from your Daimler Truck North America LLC dealer.
Please speak with your Daimler Truck North America LLC authorized dealer concerning this matter. Page 5 Daimler Truck North America LLC
March 2023 FL964 A
NHTSA #23V-063
Transport Canada #2023-046 Recall Campaign Work Instructions Subject: Freightliner Coronado Upper Bunk Wall Mounting
Models Affected: Specific Model Year 2021-2023 Freightliner Coronado model vehicles, manufactured August 27, 2020 through January 12, 2023. Upper Bunk Mounting Fastener Replacement
1. Check the base label (Form WAR259) for a completion sticker for FL964 (Form WAR260) indicating this work has been done. The base label is usually located on the passenger-side door, about 12 inches (30 cm) below the door latch. If a completion sticker is present, no work is needed. If a completion sticker is not present, continue with the next step.
2. Park the vehicle on a level surface, shut down the engine, and set the parking brake. Chock the rear tires.
3. Remove the upper bunk mattress.
4. Access the two upper bunk pivot fasteners and nuts. See Fig. 1. 1 03/10/2023
1. Fastener Fig. 1, Location of the Pivot Fastener f602964 Page 6 6. Install the new fastener and nut. Tighten the nut 50 lbf·ft (68 N·m). See Fig. 3 and Fig. 4.
03/10/2023
f602965 1 2
1. Bolt 2. Nut
Fig. 2, Old Fastener and Nut 03/10/2023 f602966 Fig. 3, New Fastener and Nut
Daimler Truck North America LLC
Recall Campaign
March 2023 FL964 A
NHTSA #23V-063
Transport Canada #2023-046
Page 7
5. Remove the pivot fastener and nut. See Fig. 2.
03/13/2023
f602967 1 3
2
1. Nut 2. Washers 3. Bolt
Fig. 4, New Fastener’s Location 7. Install the upper bunk mattress.
8. Clean a spot on the base label (Form WAR259) and attach a recall completion sticker for FL964 (Form
WAR260), indicating this work has been completed.
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-063
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Daimler Trucks North America, LLC MAR 16, 2023 NHTSA Recall No. : 23V-063 Manufacturer Recall No. : FL964 Manufacturer Information :
Manufacturer Name : Daimler Trucks North America, LLC Address : 4747 N. Channel Avenue
Portland OR 97217-3849
Company phone : 800-745-8000 Population :
Number of potentially involved : 192 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2023 Freightliner Coronado Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Production Dates : AUG 28, 2020 – JAN 12, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Description of the Cause : NR Identification of Any Warning
that can Occur : Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
Involved Components : Part 573 Safety Recall Report 23V-063 Page 2 Component Name 1 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-000 Component Name 2 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-001 Component Name 3 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-002 Component Name 4 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-003 Component Name 5 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-004 Supplier Identification : Component Manufacturer
Name : AMD Plastics Address : Lomas de los Nogales
Arteaga Coahuila Foreign States 25630
Country : Mexico Chronology :
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-063
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts.
Description of Remedy :
Description of Remedy Program : Vehicles will be updated with the correct bolts and torque. Repairs will be
performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter. How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule :
Description of Recall Schedule : Customer notification will be made by first class mail using Daimler
Trucks North America records to determine the customers affected.
Planned Dealer Notification Date : APR 05, 2023 – APR 05, 2023
Planned Owner Notification Date : APR 05, 2023 – APR 05, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-063
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Daimler Trucks North America, LLC FEB 09, 2023 NHTSA Recall No. : 23V-063 Manufacturer Recall No. : FL964 Manufacturer Information :
Manufacturer Name : Daimler Trucks North America, LLC Address : 4747 N. Channel Avenue
Portland OR 97217-3849
Company phone : 800-745-8000 Population :
Number of potentially involved : 189 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2023 Freightliner Coronado Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Production Dates : AUG 28, 2020 – NOV 30, 2021
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolt of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Description of the Cause : NR Identification of Any Warning
that can Occur : Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
Involved Components : Part 573 Safety Recall Report 23V-063 Page 2 Component Name 1 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-000 Component Name 2 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-001 Component Name 3 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-002 Component Name 4 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-003 Component Name 5 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-004 Supplier Identification : Component Manufacturer
Name : AMD Plastics Address : Lomas de los Nogales
Arteaga Coahuila Foreign States 25630
Country : Mexico Chronology :
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-063
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts.
Description of Remedy :
Description of Remedy Program : Vehicles will be updated with the correct bolt and torque. How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule :
Description of Recall Schedule : Customer notification will be made by first class mail using Daimler
Trucks North America records to determine the customers affected.
Planned Dealer Notification Date : APR 05, 2023 – APR 05, 2023
Planned Owner Notification Date : APR 05, 2023 – APR 05, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-063
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Daimler Trucks North America, LLC MAR 06, 2023 NHTSA Recall No. : 23V-063 Manufacturer Recall No. : FL964 Manufacturer Information :
Manufacturer Name : Daimler Trucks North America, LLC Address : 4747 N. Channel Avenue
Portland OR 97217-3849
Company phone : 800-745-8000 Population :
Number of potentially involved : 192 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2023 Freightliner Coronado Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Production Dates : AUG 28, 2020 – JAN 12, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolt of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Description of the Cause : NR Identification of Any Warning
that can Occur : Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
Involved Components : Part 573 Safety Recall Report 23V-063 Page 2 Component Name 1 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-000 Component Name 2 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-001 Component Name 3 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-002 Component Name 4 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-003 Component Name 5 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-004 Supplier Identification : Component Manufacturer
Name : AMD Plastics Address : Lomas de los Nogales
Arteaga Coahuila Foreign States 25630
Country : Mexico Chronology :
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-063
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts.
Description of Remedy :
Description of Remedy Program : Vehicles will be updated with the correct bolts and torque. Repairs will be
performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter. How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule :
Description of Recall Schedule : Customer notification will be made by first class mail using Daimler
Trucks North America records to determine the customers affected.
Planned Dealer Notification Date : APR 05, 2023 – APR 05, 2023
Planned Owner Notification Date : APR 05, 2023 – APR 05, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-063
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Daimler Trucks North America, LLC JUN 21, 2023 NHTSA Recall No. : 23V-063 Manufacturer Recall No. : FL964 Manufacturer Information :
Manufacturer Name : Daimler Trucks North America, LLC Address : 4747 N. Channel Avenue
Portland OR 97217-3849
Company phone : 800-745-8000 Population :
Number of potentially involved : 192 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2023 Freightliner Coronado Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Production Dates : AUG 28, 2020 – JAN 12, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Description of the Cause : NR Identification of Any Warning
that can Occur : Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
Involved Components : Part 573 Safety Recall Report 23V-063 Page 2 Component Name 1 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-000 Component Name 2 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-001 Component Name 3 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-002 Component Name 4 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-003 Component Name 5 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-004 Supplier Identification : Component Manufacturer
Name : AMD Plastics Address : 185 W. Main Street
Suite F New Concord Ohio 43762
Country : United States Chronology :
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-063
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 3, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts. In early May DTNA updated the Chronology with to clarify that there 5 warranty claims total between the dates of October 2021 and October 2022, with no other reports, and no death or injuries reported. In June 2023, upon reviewing the DIR for FL974, DTNA noticed a typo and amended the DIR to correct it.
Description of Remedy :
Description of Remedy Program : Vehicles will be updated with the correct bolts and torque. Repairs will be
performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter. How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule :
Description of Recall Schedule : Customer notification will be made by first class mail using Daimler
Trucks North America records to determine the customers affected.
Planned Dealer Notification Date : APR 05, 2023 – APR 05, 2023
Planned Owner Notification Date : APR 05, 2023 – APR 05, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-063
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Daimler Trucks North America, LLC FEB 16, 2023 NHTSA Recall No. : 23V-063 Manufacturer Recall No. : FL964 Manufacturer Information :
Manufacturer Name : Daimler Trucks North America, LLC Address : 4747 N. Channel Avenue
Portland OR 97217-3849
Company phone : 800-745-8000 Population :
Number of potentially involved : 192 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2023 Freightliner Coronado Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Production Dates : AUG 28, 2020 – JAN 12, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolt of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Description of the Cause : NR Identification of Any Warning
that can Occur : Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
Involved Components : Part 573 Safety Recall Report 23V-063 Page 2 Component Name 1 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-000 Component Name 2 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-001 Component Name 3 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-002 Component Name 4 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-003 Component Name 5 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-004 Supplier Identification : Component Manufacturer
Name : AMD Plastics Address : Lomas de los Nogales
Arteaga Coahuila Foreign States 25630
Country : Mexico Chronology :
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-063
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts.
Description of Remedy :
Description of Remedy Program : Vehicles will be updated with the correct torque. How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule :
Description of Recall Schedule : Customer notification will be made by first class mail using Daimler
Trucks North America records to determine the customers affected.
Planned Dealer Notification Date : APR 05, 2023 – APR 05, 2023
Planned Owner Notification Date : APR 05, 2023 – APR 05, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-063
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Daimler Trucks North America, LLC MAY 03, 2023 NHTSA Recall No. : 23V-063 Manufacturer Recall No. : FL964 Manufacturer Information :
Manufacturer Name : Daimler Trucks North America, LLC Address : 4747 N. Channel Avenue
Portland OR 97217-3849
Company phone : 800-745-8000 Population :
Number of potentially involved : 192 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2023 Freightliner Coronado Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Production Dates : AUG 28, 2020 – JAN 12, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Description of the Cause : NR Identification of Any Warning
that can Occur : Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
Involved Components : Part 573 Safety Recall Report 23V-063 Page 2 Component Name 1 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-000 Component Name 2 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-001 Component Name 3 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-002 Component Name 4 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-003 Component Name 5 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-004 Supplier Identification : Component Manufacturer
Name : AMD Plastics Address : 185 W. Main Street
Suite F New Concord Ohio 43762
Country : United States Chronology :
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-063
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts. In early May DTNA updated the Chronology with to clarify that there 5 warranty claims total between the dates of October 2021 and October 2022, with no other reports, and no death or injuries reported.
Description of Remedy :
Description of Remedy Program : Vehicles will be updated with the correct bolts and torque. Repairs will be
performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter. How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule :
Description of Recall Schedule : Customer notification will be made by first class mail using Daimler
Trucks North America records to determine the customers affected.
Planned Dealer Notification Date : APR 05, 2023 – APR 05, 2023
Planned Owner Notification Date : APR 05, 2023 – APR 05, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-063
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Daimler Trucks North America, LLC MAY 03, 2023 NHTSA Recall No. : 23V-063 Manufacturer Recall No. : FL964 Manufacturer Information :
Manufacturer Name : Daimler Trucks North America, LLC Address : 4747 N. Channel Avenue
Portland OR 97217-3849
Company phone : 800-745-8000 Population :
Number of potentially involved : 192 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2023 Freightliner Coronado Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : On certain vehicles equipped with a foldable upper bunk assembly, the mounting pivot bolt used to secure the upper bunk properly may not have been fully torqued to specification potentially allowing the bunk to come loose from one point of connection.
Production Dates : AUG 28, 2020 – JAN 12, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect that mounting point.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A loose mounting pivot bolt may result in the upper bunk falling potentially injuring the occupant using the bottom bunk.
Description of the Cause : NR Identification of Any Warning
that can Occur : Occupants will likely notice the insecure mounting when lifting or lowering the upper bunk, which is done with the vehicle stationary and thus not subject to road vibration.
Involved Components : Part 573 Safety Recall Report 23V-063 Page 2 Component Name 1 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-000 Component Name 2 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-001 Component Name 3 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-002 Component Name 4 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-003 Component Name 5 : Upper bunk assembly Component Description : BUNK ASSY-CORONADO,W/UPH Component Part Number : A18-48852-004 Supplier Identification : Component Manufacturer
Name : AMD Plastics Address : Lomas de los Nogales
Arteaga Coahuila Foreign States 25630
Country : Mexico Chronology :
In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-063
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 1, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts. In early May DTNA updated the Chronology with to clarify that there 5 warranty claims total between the dates of October 2021 and October 2022, with no other reports, and no death or injuries reported.
Description of Remedy :
Description of Remedy Program : Vehicles will be updated with the correct bolts and torque. Repairs will be
performed by Daimler Truck North America authorized service facilities. Details of the reimbursement plan will be included in the owner’s notification letter. How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule :
Description of Recall Schedule : Customer notification will be made by first class mail using Daimler
Trucks North America records to determine the customers affected.
Planned Dealer Notification Date : APR 05, 2023 – APR 05, 2023
Planned Owner Notification Date : APR 05, 2023 – APR 05, 2023
* NR – Not Reported
SEOCONTENT-END