Torsion Bar Assembled Incorrectly – 2021-2022 Entegra Qwest, Jayco Melbourne, & Melbourne Prestige Motorhomes

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September 1, 2022 NHTSA CAMPAIGN NUMBER: 22V663000

Torsion Bar Assembled Incorrectly

An incorrectly assembled torsion bar may fail at the connection between the torsion bar and linkage, resulting in a loss of vehicle stability, and increasing the risk of a crash.

 

NHTSA Campaign Number: 22V663

Manufacturer Jayco, Inc.

Components SUSPENSION

Potential Number of Units Affected 245

 

Summary

Jayco, Inc. (Jayco) is recalling certain 2021-2022 Entegra Qwest, Jayco Melbourne, and Melbourne Prestige motorhomes. The shim on the torsion bar was incorrectly installed between the nut and the torsion bar, rather than between the ball stud and the torsion bar.

 

Remedy

Dealers will replace the torsion bar linkage and correct the position of the shim, free of charge. Owner notification letters were mailed September 29, 2022. Owners may contact Jayco customer service at 1-800-283-8267. Jayco’s number for this recall is MB 22V-131.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


2022080004

Replace Torsion Bar Linkage & Mounting Hardware

Issue

Mercedes-Benz AG (MBAG), the manufacturer of Mercedes-Benz Sprinter vans, has determined that the torsion bar on certain Sprinter vehicles was not assembled to the torsion bar linkage by the component supplier in accordance with design specifications. The shim on the torsion bar was incorrectly installed between the nut and the torsion bar, rather than between the ball stud and the torsion bar. Due to the incorrect assembly, the torsion bar may not meet operational strength requirements. Settling effects may occur between the journal flange and the torsion bar. These effects might reduce the bolt preload at the connection, which could increase fatigue on the journal and lead to a fatigue fracture of the journal, which could increase the risk of a crash.

 


Chronology :

On August 9, 2022, Mercedes-Benz notified Jayco Inc. of active recall 22V-131 regarding torsion bar linkage.

On August 9, 2022, WIRC (Warranty & Incident Review Committee) reviewed the information and elevated it to CPAC (Corrective and Preventive Action Committee).

On August 17, 2022, CPAC reviewed the information and elevated this to SSC (Safety Steering Committee).

On August 25, 2022, SSC voted to proceed with filing a chassis pass through recall. Jayco has no claims for this because they would be filed with Mercedes-Benz.

 


6 Affected Products

Vehicles

MAKE MODEL YEAR
ENTEGRA QWEST 2021-2022
JAYCO MELBOURNE 2021-2022
JAYCO MELBOURNE PRESTIGE 2021-2022

 


5 Associated Documents

Recall Acknowledgement

RCAK-22V663-5209.pdf 689.815KB

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Defect Notice 573 Report

RCLRPT-22V663-5403.PDF 244.05KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V663-2515.pdf 224.551KB

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Remedy Instructions and TSB

RCRIT-22V663-5158.pdf 1624.295KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V663-6724.pdf 166.314KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V663&docType=RCL

 


 

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