Incorrect Placement of Rear Lights – 2021-2022 DRV Mobile Suites Fifth Wheel

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August 29, 2022 NHTSA CAMPAIGN NUMBER: 22V649000

Incorrect Placement of Rear Lights/FMVSS 108

Incorrectly placed rear lights may reduce vehicle visibility, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V649

Manufacturer DRV Suites

Components EXTERIOR LIGHTING

Potential Number of Units Affected 491

 

Summary

DRV Suites (DRV) is recalling certain 2021-2022 Mobile Suites fifth wheels. The tail, stop, and turn lights may have been incorrectly placed, with the top portion of the lights above 72 inches high. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, “Lamps, Reflective Devices, and Associated Equipment.”

 

Remedy

Dealers will inspect the light heights, and install additional lights as necessary, free of charge. Owner notification letters were mailed October 26, 2022. Owners may contact DRV customer service at 1-260-562-3500.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


DRV TAIL LIGHT ADDITION 22V649 & 2022-480

Tools needed:
1. 4 (5/8) Hole Saw ***ONLY USE THIS SIZE OF HOLE SAW***
2. Screw Gun with proper bit
3. Wire cutters / strippers

Parts List
1. 12’ 5 strand ribbon wire
2. (2) 4” round LED stop/tail/turn w/reflex flange – low profile (1228442)
3. 18” of 1/2” foam tape
4. (6) #8 1” self-tap black screws
5. 11 bell caps medium size
** DO NOT REMOVE REFLECTOR THAT IS CURRENTLY ON REAR OF UNIT**
**INSTALL NEW LIGHT ABOVE REFLECTOR**

How to.

1. Locate drilling location (See Picture 1 and 2)

a. From the right and left flange measure in 15 (1/2)”

b. From the bottom seam measure up 7(1/4)”

c. Using the 4 (5/8) hole saw drill a hole at that location on the left and right sides of the rear cap.

2. Remove the 4 screws holding the bike rack plug. Remove the bike rack plug.

3. Locate and remove the ribbon wire as shown in picture 4

4. You will need to run a ribbon wire from the left and right holes drilled in step 1 to the wire bundle pulled out in step 3.

5. At the center where you pulled out the ribbon wire, remove the scotch locks and connect all the ribbon wires together with bell caps

a. Red to red

b. White to white

c. Blue to blue

d. Gray to Gray

e. Brown to brown

6. Prep the light with the ½” foam tape around the back flange

7. Hook up the lights

a. On the left hand side connect wires with bell caps (off door side)

i. Red to red

ii. White to white

iii. Black on the light to the blue on the ribbon wire

b. On the right hand side connect wires with bell caps (door side)

i. Red to red

ii. White to white

iii. Black on the light to the Brown on ribbon wire

8. Install the lights into the holes using the #8 self-tap screws

9. Re-install the trailer plug using the 4 screws

10. Final results (see picture 6)

 


Chronology :

6/24/22 – during a plant audit it was discovered that we may have an issue with the light on the DRV cap being too tall.

6-25-22 reached out to ABC marketing for help in identifying DOT compliance with partial light. After looking into it ABC recommended secondary testing be done.

7-11 contacted Intertek for testing.

On 8/19/22 received confirmation that the lights were not in compliance. 8/22-8/24 determined scope. 8/24 safety committee meeting

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
DRV MOBILE SUITES 2021-2022

 


7 Associated Documents

Noncompliance Notice 573 Report

RCLRPT-22V649-9497.PDF 215.524KB

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Recall Acknowledgement

RCAK-22V649-4412.pdf 693.647KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V649-7302.pdf 150.826KB

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Remedy Instructions and TSB

RCRIT-22V649-3517.pdf 544.048KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V649-2121.pdf 53.214KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V649-6391.PDF 211.124KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V649-7876.PDF 211.225KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V649&docType=RCL

 


 

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  • WATERPROOF: Waterproof rate IP67. LED RV Tail Lights effectively protects the rv tail lights from dust, sand, moisture, rain and other impact of inclement weather. Each lens is sonically welded to the housing and built to ensure maximum durability in working conditions for your vehicles.
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