Water Drain Not Installed In Air Intake Box – 2021-2023 Entegra Anthem, Aspire, Cornerstone, Reatta, Reatta XL, & Jayco Embark Motorhomes

“This site contains affiliate links for which OEMDTC may be compensated”

September 1, 2022 NHTSA CAMPAIGN NUMBER: 22V665000

Water Drain Not Installed In Air Intake Box

Water build up inside the air intake box can enter the engine and cause engine failure, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V665

Manufacturer Jayco, Inc.

Components ENGINE

Potential Number of Units Affected 856

 

Summary

Jayco, Inc. (Jayco) is recalling certain 2021-2023 Entegra Anthem, Aspire, Cornerstone, Reatta, Reatta XL, and Jayco Embark motorhomes. The engine air intake box may not have a water drain installed, which can cause water to build up inside the air intake box.

 

Remedy

Dealers will inspect and install a drain if necessary, free of charge. Owner notification letters are expected to be mailed October 3, 2022. Owners may contact Jayco customer service at 1-800-283-8267. Jayco’s number for this recall is 9903580.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Air Intake Box Drain Line(s)

Bulletin Type: Recall Publication Date:  September 2022
Bulletin #(s): 22V-665 US

2022-494 Canada

Make(s): Jayco & Entegra Coach
Job Code(s): 9903580
Model(s): Embark, Reatta, Reatta XL,

Aspire, Anthem, Cornerstone

Flat Rate(s): 9903580A – .10 Inspection

9903580B – .35 Inspection and Installation

Embark/Reatta/Reatta XL

9903580C – .70 Inspection and installation

Aspire/Anthem/Cornerstone

Model Year(s): 2021-2023

 

Incident: Air intake Box drain lines(s) not installed which may allow water to get into the engine
Affected Units: 2021-2023 Jayco Embark; 2021-2023 Entegra Coach Reatta, Reatta XL,

Embark, Aspire, Anthem, Cornerstone

Parts Kit Details:   Parts Kit #: 22V-665A – Reatta/Reatta XL/Embark:
1 – GROMMET,PLSTC 1.00X2.75 BLK  (Jayco Part #0163538)

6 ft – TUBING,1.00 CLR VNL (Jayco Part #0207442)

1 – CLAMP,HOSE WMGR .50 TO *EE 1.25 SST (Jayco Part #0205905)

1 – DRAIN,CNDS RBR DUCKBILL 1.36DIA HOLE (Jayco Part #0299289)

1 – CLAMP,VNL COAT STL LOOP 1.25  (Jayco Part #0201112)

5 – SCREW,PAN QUAD 8.00X0.75 TEK BLK (Jayco Part #0214553)

SEALANT,MS-101 BLK (Jayco Part #0084060)

TAPE,ELEC .75 UT 602 1700 (Jayco Part #0010351)

Parts Kit #: 22V-665B – Aspire/Anthem/Cornerstone
2 – GROMMET,PLSTC 1.00X2.75 BLK  (Jayco Part #0163538)

12 ft – TUBING,1.00 CLR VNL (Jayco Part #0207442) – Cut to 6 ft length  2 – CLAMP,HOSE WMGR .50 TO *EE 1.25 SST (Jayco Part #0205905)

2 – DRAIN,CNDS RBR DUCKBILL 1.36DIA HOLE (Jayco Part #0299289) 2 – CLAMP,VNL COAT STL LOOP 1.25  (Jayco Part #0201112)

10 – SCREW,PAN QUAD 8.00X0.75 TEK BLK (Jayco Part #0214553)

SEALANT,MS-101 BLK (Jayco Part #0084060)

TAPE,ELEC .75 UT 602 1700 (Jayco Part #0010351)

Misc. Tools & Supplies: Screwgun with Square Bit 5/16 Socket
Parts Return Information: N/A

 

AIR INTAKE BOX DRAIN LINE(s) INSPECTION

  1. Embark/Reatta/Reatta XL:

a. Visually inspect under driver side rear cap. If a clear rubber hose with a duckbill drain is installed, no repair is required. File for inspection only. Follow the instructions below if the clear rubber hose with a duckbill drain has not been installed.

 

  1. Aspire/Anthem/Cornerstone:

a. With the rear louvered engine door raised, visually inspect inside both the driver side and passenger side rear cap. If a clear rubber hose with a duckbill drain is installed on both sides, no repair is required. File for inspection only. Follow the instructions below if the clear rubber hose with a duckbill drain has not been installed.

 

AIR INTAKE BOX DRAIN LINE(s)  INSTALLATION INSTRUCTIONS

  • Reatta/Reatta XL/Embark will require an installation of a drain line on the driver rear air intake box only.
  • Aspire/Anthem/Cornerstone will require drain lines to be installed on both the driver and passenger rear air intake box.
    • Instruction to install (1) Air Intake Drain Hose.  If both sides are needed, Repeat installation for the second side.

 

  1. Drill a 1-inch hole in the bottom of the air box.

 

  1. Be sure to retrieve/move fiberglass cutout and debris before installing drain line.

 

  1. Secure drain line to grommet with worm gear clamp.

 

  1. Secure to the bottom of the air box where 1 inch hole was previously drilled with 4 fasteners. (Figure 1)

 

  1. Route the drain line to the bottom of rear cap.(figure 2)

 

  1. Secure the bottom of the drain line with a vinyl coated clamp.

 

  1. Cut the hose to length (near the bottom of the cap for easy accessibility to inspect for maintenance. (Figure 3)

 

  1. Apply sealant to clear hose and install the rubber duckbill drain to the clear hose. (Figure 3) 9. Wrap duckbill to hose with electrical tape to allow sealant to cure. (Figure 4)

 

Jayco’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined by Jayco in our sole discretion. Jayco reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to make parts and/or design changes as appropriate without notice to anyone. Jayco designs and/or materials changes are done without obligation to incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco, or one of its independent, authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact Jayco directly when attempting to pursue remedies under state or federal law.  Jan. 2019.
903 South Main Street  •  P.O. Box 460  •  Middlebury, IN 46540

 


Chronology :

On August 5, 2022 Spartan RV Chassis notified Jayco of a coach that had water enter the engine from the air intake. Units on line were inspected and additional units were found to be missing the drain. An incident was entered for discussion at WIRC.

One August 15, 2022 the Warranty Incident Review Committee (WIRC) discussed the incident and determined it should be elevated to CPAC.

On August 17, 2022 the Corrective and Preventive Action Committee (CPAC) met to discuss this incident and elevated it to the Safety Steering Committee.

On August 25, 2022 the Safety Steering Committee voted in favor of proceeding with a safety recall for this incident.

 


16 Affected Products

Vehicles

MAKE MODEL YEAR
ENTEGRA ANTHEM 2021-2023
ENTEGRA ASPIRE 2021-2023
ENTEGRA CORNERSTONE 2021-2023
ENTEGRA REATTA 2021-2022
ENTEGRA REATTA XL 2021-2022
JAYCO EMBARK 2021-2023

 


8 Associated Documents

Defect Notice 573 Report

RCLRPT-22V665-8057.PDF 243.322KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [237.62 KB]

 


Recall Acknowledgement

RCAK-22V665-2071.pdf 689.96KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [673.79 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V665-3995.pdf 261.895KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [255.76 KB]

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V665-2397.pdf 101.182KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [98.81 KB]

 


Remedy Instructions and TSB

RCRIT-22V665-6106.pdf 987.293KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [964.15 KB]

 


Recall Quarterly Report #1, 2022-3

RCLQRT-22V665-2649.PDF 211.129KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.18 KB]

 


Recall Quarterly Report #2, 2022-4

RCLQRT-22V665-0302.PDF 211.232KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.28 KB]

 


Recall Quarterly Report #3, 2023-1

RCLQRT-22V665-9865.PDF 211.314KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.36 KB]

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V665&docType=RCL

 


 

SaleBestseller No. 1
MOOSUN 4 inch Cold Air Intake Black Tube + Heat Shield for 1999-2006 GMC/Chevy V8 4.8L/5.3L/6.0L Silverado 1500/2500/3500 Black
  • 【unique】The kit includes a intake tube and steel heat shield that features a durable carbon-black powder coating for long lasting good looks
  • International products have separate terms, are sold from abroad and may differ from local products, including fit, age ratings, and language of product, labeling or instructions
  • UniqueThe kit includes a intake tube and steel heat shield that features a durable carbon-black powder coating for long lasting good looks
SaleBestseller No. 2
K&N Cold Air Intake Kit: Increase Acceleration & Towing Power, Guaranteed to Increase Horsepower up to 21HP: Compatible with 2.7/3.5L, V6, 2015-2022 Ford F150, 2017-2022 Ford F150 Raptor; 77-2617KC
  • GUARANTEED INCREASE IN HORSEPOWER & TORQUE: K&N cold air intake systems provide a less restrictive path for airflow, increasing the volume of cool, oxygen-rich air into your engine an estimated increase up to 21HP and up to 21 ft.lbs. of Torque
  • HEAR THE GROWL: K&N’s intake systems allow your engine to breathe and sound as it should- your engine will growl on acceleration and return to quiet once at speed
  • DYNO TESTING YOU CAN TRUST: K&N air intake horsepower/torque testing is performed on wheel-based dynamometers and the reports are include with each intake system
  • BETTER TOWING: Air intake kit improves acceleration and uphill performance when towing by improving throttle response and overall horsepower and torque
  • FEATURING K&N’s SIGNATURE, REUSABLE AIR FILTER: Combines 4 layers of pleated, breathable cotton with K&N’s red filter oil to absorb dirt and dust particles, allowing clean air to continue flowing into your engine, only needs cleaning every 100,000 miles under normal highway driving conditions
SaleBestseller No. 3
MooSun 4" Cold Air Intake System + Heat Shield For 99-06 GMC/Chevy V8 4.8L/5.3L/6.0L / Silverado 1500/2500/3500 (Black)
  • Fit for 2002-2006 Avalanche 1500 & 1999-2006 Fit for Silverado 1500 & 01 02 03 05 06 Fit for Silverado 1500 HD & 1999-2006 Fit for Silverado 2500 & 2001-2006 Fit for Silverado 2500 HD/3500 & 2000-2006 Fit for Suburban 1500/2500/Tahoe & 2007 Fit for Silverado 1500 Classic/1500&2500 HD Classic(Please MATCH your vehicle on the left top)
  • Fit for GMC 1999-2006 Sierra 1500 & 2007 Sierra 1500 Classic & 2001 2002 2003 2005 2006 Sierra 1500 HD & 1999-2004 Sierra 2500 & 2001-2006 Sierra 2500 HD & 2000-2006 Fit for Yukon & 2002-2006 Fit for Yukon XL 1500/2500
Bestseller No. 4
Rough Country Cold Air Intake for 2014-2018 Chevy/GMC 1500 | 5.3L/6.2L - 10551
  • Gain increased horsepower and throttle response
  • Circulates cooler air which is denser and produces increase in power by bringing more oxygen into the combustion chamber
  • Premium, reusable air filter
  • Easy at Home Installation and Support Provided by RC.
  • Backed by Rough Country's Limited Lifetime Replacement Warranty.
Bestseller No. 5
Rough Country Cold Air Intake for 09-13 Chevy Silverado GMC Sierra 1500-10543
  • Gain increased horsepower and throttle response.
  • Circulates cooler air which is denser and produces increase in power by bringing more oxygen into the combustion chamber.
  • Premium, reusable air filter.
  • Easy at Home Installation and Support Provided by RC.
  • Backed by Rough Country's Limited Lifetime Replacement Warranty.
SaleBestseller No. 6
K&N Cold Air Intake Kit: Increase Acceleration & Towing Power, Guaranteed to Increase Horsepower up to 11HP: Compatible with 5.7L, V8, 2019 Dodge Ram 1500, 63-1578
  • GUARANTEED INCREASE IN HORSEPOWER & TORQUE: K&N cold air intake systems provide a less restrictive path for airflow, increasing the volume of cool, oxygen-rich air into your engine an estimated increase up to 11HP and up to 15.5 ft.lbs. of Torque
  • HEAR THE GROWL: K&N’s intake systems allow your engine to breathe and sound as it should- your engine will growl on acceleration and return to quiet once at speed
  • DYNO TESTING YOU CAN TRUST: K&N air intake horsepower/torque testing is performed on wheel-based dynamometers and the reports are include with each intake system
  • BETTER TOWING: Air intake kit improves acceleration and uphill performance when towing by improving throttle response and overall horsepower and torque
  • FEATURING K&N’s SIGNATURE, REUSABLE AIR FILTER: Combines 4 layers of pleated, breathable cotton with K&N’s red filter oil to absorb dirt and dust particles, allowing clean air to continue flowing into your engine, only needs cleaning every 100,000 miles under normal highway driving conditions
Bestseller No. 7
Rough Country Cold Air Intake for 07-08 Chevy 1500 | 4.8L/5.3L/6.0L - 10475PF
  • Gain increased horsepower and throttle response
  • Circulates cooler air which is denser and produces increase in power by bringing more oxygen into the combustion chamber
  • Premium, reusable air filter
  • Easy at Home Installation and Support Provided by RC.
  • Backed by Rough Country's Limited Lifetime Replacement Warranty.
SaleBestseller No. 8
K&N Cold Air Intake Kit: Increase Acceleration & Engine Growl, Guaranteed to Increase Horsepower up to 22HP: Compatible with 6.4L, V8, 2011-2019 Dodge/Chrysler (Challenger, Charger, 300), 69-2545TP
  • GUARANTEED INCREASE IN HORSEPOWER & TORQUE: K&N cold air intake systems provide a less restrictive path for airflow, increasing the volume of cool, oxygen-rich air into your engine an estimated increase up to 22HP and up to 19 ft.lbs. of Torque
  • HEAR THE GROWL: K&N’s intake systems allow your engine to breathe and sound as it should- your engine will growl on acceleration and return to quiet once at speed
  • DYNO TESTING YOU CAN TRUST: K&N air intake horsepower/torque testing is performed on wheel-based dynamometers and the reports are include with each intake system
  • FEATURING K&N’s SIGNATURE, REUSABLE AIR FILTER: Combines 4 layers of pleated, breathable cotton with K&N’s red filter oil to absorb dirt and dust particles, allowing clean air to continue flowing into your engine, only needs cleaning every 100,000 miles under normal highway driving conditions
  • DURABLE ALUMINUM INTAKE TUBE & CUSTOM HEAT SHIELD: For a more custom look under the hood, a mandrel-bent and mirror finish aluminum intake tube helps increase the volume of airflow to your engine, while the heat shield helps protect intake air from the high temperature of your engine bay
Bestseller No. 9
Rough Country Cold Air Intake for 18-24 Jeep Wrangler JL/Gladiator| 3.6L - 10479
  • Gain increased horsepower and throttle response
  • Circulates cooler air which is denser and produces increase in power by bringing more oxygen into the combustion chamber
  • Premium, reusable air filter
  • Easy at Home Installation and Support Provided by RC.
  • Backed by Rough Country's Limited Lifetime Replacement Warranty.
SaleBestseller No. 10
K&N Cold Air Intake Kit: Increase Acceleration & Towing Power, Guaranteed to Increase Horsepower up to 9HP: Compatible with 5.7L, V8, 2012-2019 Toyota Tundra, 63-9036
  • GUARANTEED INCREASE IN HORSEPOWER & TORQUE: K&N cold air intake systems provide a less restrictive path for airflow, increasing the volume of cool, oxygen-rich air into your engine an estimated increase up to 9HP and up to 13.57 ft.lbs. of Torque
  • HEAR THE GROWL: K&N’s intake systems allow your engine to breathe and sound as it should- your engine will growl on acceleration and return to quiet once at speed
  • DYNO TESTING YOU CAN TRUST: K&N air intake horsepower/torque testing is performed on wheel-based dynamometers and the reports are include with each intake system
  • BETTER TOWING: Air intake kit improves acceleration and uphill performance when towing by improving throttle response and overall horsepower and torque
  • FEATURING K&N’s SIGNATURE, REUSABLE AIR FILTER: Combines 4 layers of pleated, breathable cotton with K&N’s red filter oil to absorb dirt and dust particles, allowing clean air to continue flowing into your engine, only needs cleaning every 100,000 miles under normal highway driving conditions

Last update on 2024-06-22 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...