“This site contains affiliate links for which OEMDTC may be compensated” |
September 1, 2022 NHTSA CAMPAIGN NUMBER: 22V665000
Water Drain Not Installed In Air Intake Box
Water build up inside the air intake box can enter the engine and cause engine failure, increasing the risk of a crash.
NHTSA Campaign Number: 22V665
Manufacturer Jayco, Inc.
Components ENGINE
Potential Number of Units Affected 856
Summary
Jayco, Inc. (Jayco) is recalling certain 2021-2023 Entegra Anthem, Aspire, Cornerstone, Reatta, Reatta XL, and Jayco Embark motorhomes. The engine air intake box may not have a water drain installed, which can cause water to build up inside the air intake box.
Remedy
Dealers will inspect and install a drain if necessary, free of charge. Owner notification letters are expected to be mailed October 3, 2022. Owners may contact Jayco customer service at 1-800-283-8267. Jayco’s number for this recall is 9903580.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Air Intake Box Drain Line(s)
Bulletin Type: | Recall | Publication Date: | September 2022 |
Bulletin #(s): | 22V-665 US
2022-494 Canada |
||
Make(s): | Jayco & Entegra Coach | ||
Job Code(s): | 9903580 | ||
Model(s): | Embark, Reatta, Reatta XL,
Aspire, Anthem, Cornerstone |
||
Flat Rate(s): | 9903580A – .10 Inspection
9903580B – .35 Inspection and Installation Embark/Reatta/Reatta XL 9903580C – .70 Inspection and installation Aspire/Anthem/Cornerstone |
||
Model Year(s): | 2021-2023 |
Incident: | Air intake Box drain lines(s) not installed which may allow water to get into the engine |
Affected Units: | 2021-2023 Jayco Embark; 2021-2023 Entegra Coach Reatta, Reatta XL,
Embark, Aspire, Anthem, Cornerstone |
Parts Kit Details: | Parts Kit #: 22V-665A – Reatta/Reatta XL/Embark: |
1 – GROMMET,PLSTC 1.00X2.75 BLK (Jayco Part #0163538)
6 ft – TUBING,1.00 CLR VNL (Jayco Part #0207442) 1 – CLAMP,HOSE WMGR .50 TO *EE 1.25 SST (Jayco Part #0205905) 1 – DRAIN,CNDS RBR DUCKBILL 1.36DIA HOLE (Jayco Part #0299289) 1 – CLAMP,VNL COAT STL LOOP 1.25 (Jayco Part #0201112) 5 – SCREW,PAN QUAD 8.00X0.75 TEK BLK (Jayco Part #0214553) SEALANT,MS-101 BLK (Jayco Part #0084060) |
|
Parts Kit #: 22V-665B – Aspire/Anthem/Cornerstone | |
2 – GROMMET,PLSTC 1.00X2.75 BLK (Jayco Part #0163538)
12 ft – TUBING,1.00 CLR VNL (Jayco Part #0207442) – Cut to 6 ft length 2 – CLAMP,HOSE WMGR .50 TO *EE 1.25 SST (Jayco Part #0205905) 2 – DRAIN,CNDS RBR DUCKBILL 1.36DIA HOLE (Jayco Part #0299289) 2 – CLAMP,VNL COAT STL LOOP 1.25 (Jayco Part #0201112) 10 – SCREW,PAN QUAD 8.00X0.75 TEK BLK (Jayco Part #0214553) SEALANT,MS-101 BLK (Jayco Part #0084060) |
|
Misc. Tools & Supplies: | Screwgun with Square Bit 5/16 Socket |
Parts Return Information: | N/A |
AIR INTAKE BOX DRAIN LINE(s) INSPECTION
- Embark/Reatta/Reatta XL:
a. Visually inspect under driver side rear cap. If a clear rubber hose with a duckbill drain is installed, no repair is required. File for inspection only. Follow the instructions below if the clear rubber hose with a duckbill drain has not been installed.
- Aspire/Anthem/Cornerstone:
a. With the rear louvered engine door raised, visually inspect inside both the driver side and passenger side rear cap. If a clear rubber hose with a duckbill drain is installed on both sides, no repair is required. File for inspection only. Follow the instructions below if the clear rubber hose with a duckbill drain has not been installed.
AIR INTAKE BOX DRAIN LINE(s) INSTALLATION INSTRUCTIONS
- Reatta/Reatta XL/Embark will require an installation of a drain line on the driver rear air intake box only.
- Aspire/Anthem/Cornerstone will require drain lines to be installed on both the driver and passenger rear air intake box.
-
- Instruction to install (1) Air Intake Drain Hose. If both sides are needed, Repeat installation for the second side.
- Drill a 1-inch hole in the bottom of the air box.
- Be sure to retrieve/move fiberglass cutout and debris before installing drain line.
- Secure drain line to grommet with worm gear clamp.
- Secure to the bottom of the air box where 1 inch hole was previously drilled with 4 fasteners. (Figure 1)
- Route the drain line to the bottom of rear cap.(figure 2)
- Secure the bottom of the drain line with a vinyl coated clamp.
- Cut the hose to length (near the bottom of the cap for easy accessibility to inspect for maintenance. (Figure 3)
- Apply sealant to clear hose and install the rubber duckbill drain to the clear hose. (Figure 3) 9. Wrap duckbill to hose with electrical tape to allow sealant to cure. (Figure 4)
Jayco’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined by Jayco in our sole discretion. Jayco reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to make parts and/or design changes as appropriate without notice to anyone. Jayco designs and/or materials changes are done without obligation to incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco, or one of its independent, authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact Jayco directly when attempting to pursue remedies under state or federal law. Jan. 2019. |
903 South Main Street • P.O. Box 460 • Middlebury, IN 46540 |
Chronology :
On August 5, 2022 Spartan RV Chassis notified Jayco of a coach that had water enter the engine from the air intake. Units on line were inspected and additional units were found to be missing the drain. An incident was entered for discussion at WIRC.
One August 15, 2022 the Warranty Incident Review Committee (WIRC) discussed the incident and determined it should be elevated to CPAC.
On August 17, 2022 the Corrective and Preventive Action Committee (CPAC) met to discuss this incident and elevated it to the Safety Steering Committee.
On August 25, 2022 the Safety Steering Committee voted in favor of proceeding with a safety recall for this incident.
16 Affected Products
Vehicles
MAKE | MODEL | YEAR |
ENTEGRA | ANTHEM | 2021-2023 |
ENTEGRA | ASPIRE | 2021-2023 |
ENTEGRA | CORNERSTONE | 2021-2023 |
ENTEGRA | REATTA | 2021-2022 |
ENTEGRA | REATTA XL | 2021-2022 |
JAYCO | EMBARK | 2021-2023 |
8 Associated Documents
Defect Notice 573 Report
RCLRPT-22V665-8057.PDF 243.322KB
Recall Acknowledgement
Manufacturer Notices(to Dealers,etc)
RCMN-22V665-3995.pdf 261.895KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V665-2397.pdf 101.182KB
Remedy Instructions and TSB
RCRIT-22V665-6106.pdf 987.293KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V665-2649.PDF 211.129KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V665-0302.PDF 211.232KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V665-9865.PDF 211.314KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V665&docType=RCL
- 【unique】The kit includes a intake tube and steel heat shield that features a durable carbon-black powder coating for long lasting good looks
- International products have separate terms, are sold from abroad and may differ from local products, including fit, age ratings, and language of product, labeling or instructions
- UniqueThe kit includes a intake tube and steel heat shield that features a durable carbon-black powder coating for long lasting good looks
- Gain increased horsepower and throttle response
- Circulates cooler air which is denser and produces increase in power by bringing more oxygen into the combustion chamber
- Premium, reusable air filter
- Easy at Home Installation and Support Provided by RC.
- Backed by Rough Country's Limited Lifetime Replacement Warranty.
- Fit for 2002-2006 Avalanche 1500 & 1999-2006 Fit for Silverado 1500 & 01 02 03 05 06 Fit for Silverado 1500 HD & 1999-2006 Fit for Silverado 2500 & 2001-2006 Fit for Silverado 2500 HD/3500 & 2000-2006 Fit for Suburban 1500/2500/Tahoe & 2007 Fit for Silverado 1500 Classic/1500&2500 HD Classic(Please MATCH your vehicle on the left top)
- Fit for GMC 1999-2006 Sierra 1500 & 2007 Sierra 1500 Classic & 2001 2002 2003 2005 2006 Sierra 1500 HD & 1999-2004 Sierra 2500 & 2001-2006 Sierra 2500 HD & 2000-2006 Fit for Yukon & 2002-2006 Fit for Yukon XL 1500/2500
- Gain increased horsepower and throttle response.
- Circulates cooler air which is denser and produces increase in power by bringing more oxygen into the combustion chamber.
- Premium, reusable air filter.
- Easy at Home Installation and Support Provided by RC.
- Backed by Rough Country's Limited Lifetime Replacement Warranty.
- GUARANTEED INCREASE IN HORSEPOWER & TORQUE: K&N cold air intake systems provide a less restrictive path for airflow, increasing the volume of cool, oxygen-rich air into your engine an estimated increase up to 21HP and up to 21 ft.lbs. of Torque
- HEAR THE GROWL: K&N’s intake systems allow your engine to breathe and sound as it should- your engine will growl on acceleration and return to quiet once at speed
- DYNO TESTING YOU CAN TRUST: K&N air intake horsepower/torque testing is performed on wheel-based dynamometers and the reports are include with each intake system
- BETTER TOWING: Air intake kit improves acceleration and uphill performance when towing by improving throttle response and overall horsepower and torque
- FEATURING K&N’s SIGNATURE, REUSABLE AIR FILTER: Combines 4 layers of pleated, breathable cotton with K&N’s red filter oil to absorb dirt and dust particles, allowing clean air to continue flowing into your engine, only needs cleaning every 100,000 miles under normal highway driving conditions
- GUARANTEED INCREASE IN HORSEPOWER & TORQUE: K&N cold air intake systems provide a less restrictive path for airflow, increasing the volume of cool, oxygen-rich air into your engine an estimated increase up to 11HP and up to 21.24 ft.lbs. of Torque
- HEAR THE GROWL: K&N’s intake systems allow your engine to breathe and sound as it should- your engine will growl on acceleration and return to quiet once at speed
- DYNO TESTING YOU CAN TRUST: K&N air intake horsepower/torque testing is performed on wheel-based dynamometers and the reports are include with each intake system
- BETTER TOWING: Air intake kit improves acceleration and uphill performance when towing by improving throttle response and overall horsepower and torque
- FEATURING K&N’s SIGNATURE, REUSABLE AIR FILTER: Combines 4 layers of pleated, breathable cotton with K&N’s red filter oil to absorb dirt and dust particles, allowing clean air to continue flowing into your engine, only needs cleaning every 100,000 miles under normal highway driving conditions
- DESIGNED TO INCREASE HORSEPOWER AND TORQUE: Dyno-tested with up to 50% more airflow than restrictive factory box air filter and intake tube
- BETTER TOWING: Improves acceleration and uphill performance when towing by improving throttle response.
- IMPROVED ENGINE SOUND: Hear the power under the hood.
- WORLD CLASS PROTECTION: Pushing the limits of engine protection by protecting your engine from harmful contaminants and debris
- EASY MAINTENANCE: No filter cleaning required for up to 100,000 miles
- Gain increased horsepower and throttle response
- Circulates cooler air which is denser and produces increase in power by bringing more oxygen into the combustion chamber
- Premium, reusable air filter
- Easy at Home Installation and Support Provided by RC.
- Backed by Rough Country's Limited Lifetime Replacement Warranty.
- Increases horsepower and performance.
- Circulates cooler air which is denser and produces increase in power by bringing more oxygen into the combustion chamber.
- Premium, reusable air filter.
- Easy at Home Installation and Support Provided by RC.
- Backed by Rough Country's Limited Lifetime Replacement Warranty.
- 🥇【Application-Cadillac】GVPART4U cold air intake kit fit for 2002-2006 Escalade 5.3L V8 / 2002-2006 Escalade 6.0L V8 / 2002-2006 Escalade EXT 6.0L V8 / 2003-2006 Escalade ESV 6.0L V8
- 🥇【Application-Chevy】GVPART4U cool air intake fit for 2002-2006 Avalanche 1500 5.3L V8 / 2000-2006 Suburban 1500 5.3L/6.0L V8 / 2000-2006 Suburban 2500 5.3L/6.0L V8 / 2000-2006 Tahoe 4.8L/5.3L V8 / 1999-2006 Silverado 1500 4.8L/5.3L/6.0L V8 / 1999-2006 Silverado 1500 HD 4.8L/5.3L/6.0L V8 / 1999-2006 Silverado 2500 5.3L/6.0L V8 / 1999-2006 Silverado 2500 HD 5.3L/6.0L V8 / 2001-2006 Silverado 3500 6.0L V8 / 2003-2006 Silverado SS 6.0L V8
- 🥇【Application-GMC】GVPART4U air intake system fit for 1999-2006 Sierra 1500 4.8L/5.3L/6.0L V8 / 1999-2006 Sierra 1500 HD 4.8L/5.3L/6.0L V8 / 2007 Sierra 1500 Classic 4.8L V8 / 1999-2006 Sierra 2500 5.3L/6.0L V8 / 1999-2006 Sierra 2500 HD 5.3L/6.0L V8 / 2001-2006 Sierra 3500 6.0L V8 / 2002-2006 Sierra Denali 6.0L V8 / 2001-2006 Yukon Denali 6.0L V8 / 2001-2006 Yukon Denali XL 6.0L V8 / 2002-2006 Yukon Denali XL 1500 5.3L V8 / 2002-2006 Yukon Denali XL 2500 6.0L V8 / 2000-2006 Yukon 4.8L/5.3L V8
- 🥇【Boost Motivation】 The performance cold air intake kit design aims to increase 8-12% horsepower and 6-12% torque, and the power that bursts out in an instant is relatively improved. A larger air intake means that the engine inhales more oxygen in the air at the same time, so that the engine can burn more fully. These design can help your engine to draw in more cold air resulting in better throttle response and higher explosive horsepower output,and creating an attractive intake noise.
- 🥇【High Flow Intake Air】 GVPART4U cold air intake systems provide a less restrictive path for airflow, increasing the volume of air .Cold air intakes are designed to flow more efficiently than your car's from-the-factory. The shape of the filter is a cone, and the shell is made of high-strength aluminum alloy designed into a funnel shape. After testing, this structure can maximize the air intake and form a perfect ratio with the filterability of the product.
Last update on 2024-04-22 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
22V-665 Recall Air Intake Box Drain(s) September 2022 Page 1 of 3 Air Intake Box Drain Line(s) Incident: Air intake Box drain lines(s) not installed which may allow water to get into the engine Affected Units: 2021-2023 Jayco Embark; 2021-2023 Entegra Coach Reatta, Reatta XL, Embark, Aspire, Anthem, Cornerstone Parts Kit Details: Parts Kit #: 22V-665A – Reatta/Reatta XL/Embark: 1 – GROMMET,PLSTC 1.00X2.75 BLK (Jayco Part #0163538) 6 ft – TUBING,1.00 CLR VNL (Jayco Part #0207442) 1 – CLAMP,HOSE WMGR .50 TO *EE 1.25 SST (Jayco Part #0205905) 1 – DRAIN,CNDS RBR DUCKBILL 1.36DIA HOLE (Jayco Part #0299289) 1 – CLAMP,VNL COAT STL LOOP 1.25 (Jayco Part #0201112) 5 – SCREW,PAN QUAD 8.00X0.75 TEK BLK (Jayco Part #0214553) SEALANT,MS-101 BLK (Jayco Part #0084060) TAPE,ELEC .75 UT 602 1700 (Jayco Part #0010351) Parts Kit #: 22V-665B – Aspire/Anthem/Cornerstone 2 – GROMMET,PLSTC 1.00X2.75 BLK (Jayco Part #0163538) 12 ft – TUBING,1.00 CLR VNL (Jayco Part #0207442) – Cut to 6 ft length 2 – CLAMP,HOSE WMGR .50 TO *EE 1.25 SST (Jayco Part #0205905) 2 – DRAIN,CNDS RBR DUCKBILL 1.36DIA HOLE (Jayco Part #0299289) 2 – CLAMP,VNL COAT STL LOOP 1.25 (Jayco Part #0201112) 10 – SCREW,PAN QUAD 8.00X0.75 TEK BLK (Jayco Part #0214553) SEALANT,MS-101 BLK (Jayco Part #0084060) TAPE,ELEC .75 UT 602 1700 (Jayco Part #0010351) Misc. Tools & Supplies: Screwgun with Square Bit 5/16 Socket Parts Return Information: N/A Bulletin Type: Recall Bulletin #(s): 22V-665 US 2022-494 Canada Job Code(s): 9903580 Flat Rate(s): 9903580A – .10 Inspection 9903580B – .35 Inspection and Installation Embark/Reatta/Reatta XL 9903580C – .70 Inspection and installation Aspire/Anthem/Cornerstone Publication Date: September 2022 Make(s): Jayco & Entegra Coach Model(s): Embark, Reatta, Reatta XL, Aspire, Anthem, Cornerstone Model Year(s): 2021-2023 22V-665 Recall Air Intake Box Drain(s) September 2022 Page 2 of 3 1. Embark/Reatta/Reatta XL: a. Visually inspect under driver side rear cap. If a clear rubber hose with a duckbill drain is installed, no repair is required. File for inspection only. Follow the instructions below if the clear rubber hose with a duckbill drain has not been installed. 2. Aspire/Anthem/Cornerstone: a. With the rear louvered engine door raised, visually inspect inside both the driver side and passenger side rear cap. If a clear rubber hose with a duckbill drain is installed on both sides, no repair is required. File for inspection only. Follow the instructions below if the clear rubber hose with a duckbill drain has not been installed. AIR INTAKE BOX DRAIN LINE(s) INSTALLATION INSTRUCTIONS Reatta/Reatta XL/Embark will require an installation of a drain line on the driver rear air intake box only. Aspire/Anthem/Cornerstone will require drain lines to be installed on both the driver and passenger rear air intake box. o Instruction to install (1) Air Intake Drain Hose. If both sides are needed, Repeat installation for the second side. 1. Drill a 1-inch hole in the bottom of the air box. 2. Be sure to retrieve/move fiberglass cutout and debris before installing drain line. 3. Secure drain line to grommet with worm gear clamp. 4. Secure to the bottom of the air box where 1 inch hole was previously drilled with 4 fasteners. (Figure 1) AIR INTAKE BOX DRAIN LINE(s) INSPECTION Air Intake Air Intake Box Box Drain Drain HoseHose Fig. Fig. 11 Air Intake Air Intake Box Box DrainDrainss HoseHose 22V-665 Recall Air Intake Box Drain(s) September 2022 Page 3 of 3 5. Route the drain line to the bottom of rear cap.(figure 2) 6. Secure the bottom of the drain line with a vinyl coated clamp. 7. Cut the hose to length (near the bottom of the cap for easy accessibility to inspect for maintenance. (Figure 3) 8. Apply sealant to clear hose and install the rubber duckbill drain to the clear hose. (Figure 3) 9. Wrap duckbill to hose with electrical tape to allow sealant to cure. (Figure 4) Jayco’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined by Jayco in our sole discretion. Jayco reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to make parts and/or design changes as appropriate without notice to anyone. Jayco designs and/or materials changes are done without obligation to incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco, or one of its independent, authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact Jayco directly when attempting to pursue remedies under state or federal law. Jan. 2019. 903 South Main Street • P.O. Box 460 • Middlebury, IN 46540 Fig. Fig. 22 Fig. Fig. 33 Fig. Fig. 44
**************************************************************************************************************
IMPORTANT SAFETY RECALL This Notice Applies to Your Recreational Vehicle «unit_serial_» Name Address City, St. Zip Dear Valued Customer: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Jayco Inc. has decided that a defect, which relates to motor vehicle safety, exists in certain model year 2021-2023 Entegra Coach Anthem, Aspire, Cornerstone, Reatta, Reatta XL, and Jayco Embark Class A motorhomes. The engine air intake box may not have a water drain installed, which can cause water to build up inside the air intake box. Water build up inside the air intake box can enter the engine and cause engine failure, increasing the risk of a crash. The remedy consists of an inspection and if necessary the installation of the air intake box drain line(s). The remedy will be free of charge and will take approximately 45 minutes to complete. Please contact an Entegra coach or a Jayco certified repair facility and schedule an appointment for this remedy. Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. If you had this repair completed prior to receipt of this recall notice, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. Submit an email to service@jayco.com including your name, address, VIN, recall number, and a clear, legible receipt showing the identification of the product that was recalled. If your dealer does not remedy this condition at no charge, please contact our Customer Service Department at 800-283-8267. If you are unable to get this safety defect remedied without charge and/or within a reasonable amount of time after contacting your dealer and Jayco customer service, you may want to contact NHTSA. To submit a written complaint contact the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153): or go to http://www.safercar.gov. We certainly regret this inconvenience; however, your safety is our most important priority. Sincerely, Compliance Management Jayco Inc. Motorized Division Safety Recall: NHTSA # 22V-665 September 2022 Reason for this recall What we need you to do Recall Remedy
**************************************************************************************************************
IMPORTANT SAFETY RECALL «Name» «Address» «City» «State» «ZIP» Dear Valued Dealer: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Jayco Inc. has decided that a defect, which relates to motor vehicle safety, exists in certain model year 2021-2023 Entegra Coach Anthem, Aspire, Cornerstone, Reatta, Reatta XL, and Jayco Embark Class A motorhomes. The engine air intake box may not have a water drain installed, which can cause water to build up inside the air intake box. Water build up inside the air intake box can enter the engine and cause engine failure, increasing the risk of a crash. The remedy consists of an inspection and if necessary the installation of the air intake box drain line(s). The remedy will be free of charge and will take approximately 45 minutes to complete. Our records show the following unit as affected by this recall, and is part of the current inventory at your Dealership. VIN Federal law requires the Recall Remedy be completed on this unit prior to customer delivery. Please confirm the unit serial number requires the Recall Remedy using Unit Management in Jayco Partners. The instructions for the Recall Remedy are available under the Case Recall number in attachments. If you sold this unit recently, please contact the owner immediately to inform them of this recall. In addition, please register this unit through Jayco Partners. Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. If you have any questions, please contact Jayco Customer Service at 800-283-8267 for assistance. We certainly regret this inconvenience; however, our Customers’ safety is our most important priority. Sincerely, Compliance Management Jayco Inc. Motorized Division Reason for this recall What we need you to do Recall Remedy Safety Recall: NHTSA # 22V-665 September 2022
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-665 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco, Inc. Submission Date : SEP 01, 2022 NHTSA Recall No. : 22V-665 Manufacturer Recall No. : 9903580 Manufacturer Information : Manufacturer Name : Jayco, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 856 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2023 Jayco/Entegra Coach Anthem, Aspire, Cornerstone, Embark, Reatta, Reatta XL Class A Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Jayco determined the population from its production records. Production Dates : JAN 01, 2021 – AUG 10, 2022 VIN Range 1 : Begin : 4VZAR1D10PC092401 End : 4VZVU1R1XNC092069 ✔ Not sequential Description of Defect : Description of the Defect : The engine air intake box should include a drain to allow water to flow out of the air intake box so it does not enter the engine. Production did not install a water drain in the air intake box on certain recreational vehicles. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If water builds up in the engine air intake box it could enter the engine causing engine failure, increasing the risk of a crash. Description of the Cause : Manufacturing forgot to install the drain. Identification of Any Warning that can Occur : None Involved Components : Part 573 Safety Recall Report 22V-665 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On August 5, 2022 Spartan RV Chassis notified Jayco of a coach that had water enter the engine from the air intake. Units on line were inspected and additional units were found to be missing the drain. An incident was entered for discussion at WIRC. One August 15, 2022 the Warranty Incident Review Committee (WIRC) discussed the incident and determined it should be elevated to CPAC. On August 17, 2022 the Corrective and Preventive Action Committee (CPAC) met to discuss this incident and elevated it to the Safety Steering Committee. On August 25, 2022 the Safety Steering Committee voted in favor of proceeding with a safety recall for this incident. Description of Remedy : Description of Remedy Program : Affected units will be inspected and will have the drain added to the engine air intake box if it is missing. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco will be reporting the quarterly completion rates to NHTSA. How Remedy Component Differs from Recalled Component : Remedied components will have the drain installed in the engine air intake box. Identify How/When Recall Condition was Corrected in Production : Jayco added drains to the engine air intake box on units still on site in August 2022. Part 573 Safety Recall Report 22V-665 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : Jayco will notify its dealers and affected retail owners. Planned Dealer Notification Date : OCT 03, 2022 – OCT 03, 2022 Planned Owner Notification Date : OCT 03, 2022 – OCT 03, 2022 * NR – Not Reported
SEOCONTENT-END