Water Drain Not Installed In Air Intake Box – 2021-2023 Entegra Anthem, Aspire, Cornerstone, Reatta, Reatta XL, & Jayco Embark Motorhomes

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September 1, 2022 NHTSA CAMPAIGN NUMBER: 22V665000

Water Drain Not Installed In Air Intake Box

Water build up inside the air intake box can enter the engine and cause engine failure, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V665

Manufacturer Jayco, Inc.

Components ENGINE

Potential Number of Units Affected 856

 

Summary

Jayco, Inc. (Jayco) is recalling certain 2021-2023 Entegra Anthem, Aspire, Cornerstone, Reatta, Reatta XL, and Jayco Embark motorhomes. The engine air intake box may not have a water drain installed, which can cause water to build up inside the air intake box.

 

Remedy

Dealers will inspect and install a drain if necessary, free of charge. Owner notification letters are expected to be mailed October 3, 2022. Owners may contact Jayco customer service at 1-800-283-8267. Jayco’s number for this recall is 9903580.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Air Intake Box Drain Line(s)

Bulletin Type: Recall Publication Date:  September 2022
Bulletin #(s): 22V-665 US

2022-494 Canada

Make(s): Jayco & Entegra Coach
Job Code(s): 9903580
Model(s): Embark, Reatta, Reatta XL,

Aspire, Anthem, Cornerstone

Flat Rate(s): 9903580A – .10 Inspection

9903580B – .35 Inspection and Installation

Embark/Reatta/Reatta XL

9903580C – .70 Inspection and installation

Aspire/Anthem/Cornerstone

Model Year(s): 2021-2023

 

Incident: Air intake Box drain lines(s) not installed which may allow water to get into the engine
Affected Units: 2021-2023 Jayco Embark; 2021-2023 Entegra Coach Reatta, Reatta XL,

Embark, Aspire, Anthem, Cornerstone

Parts Kit Details:   Parts Kit #: 22V-665A – Reatta/Reatta XL/Embark:
1 – GROMMET,PLSTC 1.00X2.75 BLK  (Jayco Part #0163538)

6 ft – TUBING,1.00 CLR VNL (Jayco Part #0207442)

1 – CLAMP,HOSE WMGR .50 TO *EE 1.25 SST (Jayco Part #0205905)

1 – DRAIN,CNDS RBR DUCKBILL 1.36DIA HOLE (Jayco Part #0299289)

1 – CLAMP,VNL COAT STL LOOP 1.25  (Jayco Part #0201112)

5 – SCREW,PAN QUAD 8.00X0.75 TEK BLK (Jayco Part #0214553)

SEALANT,MS-101 BLK (Jayco Part #0084060)

TAPE,ELEC .75 UT 602 1700 (Jayco Part #0010351)

Parts Kit #: 22V-665B – Aspire/Anthem/Cornerstone
2 – GROMMET,PLSTC 1.00X2.75 BLK  (Jayco Part #0163538)

12 ft – TUBING,1.00 CLR VNL (Jayco Part #0207442) – Cut to 6 ft length  2 – CLAMP,HOSE WMGR .50 TO *EE 1.25 SST (Jayco Part #0205905)

2 – DRAIN,CNDS RBR DUCKBILL 1.36DIA HOLE (Jayco Part #0299289) 2 – CLAMP,VNL COAT STL LOOP 1.25  (Jayco Part #0201112)

10 – SCREW,PAN QUAD 8.00X0.75 TEK BLK (Jayco Part #0214553)

SEALANT,MS-101 BLK (Jayco Part #0084060)

TAPE,ELEC .75 UT 602 1700 (Jayco Part #0010351)

Misc. Tools & Supplies: Screwgun with Square Bit 5/16 Socket
Parts Return Information: N/A

 

AIR INTAKE BOX DRAIN LINE(s) INSPECTION

  1. Embark/Reatta/Reatta XL:

a. Visually inspect under driver side rear cap. If a clear rubber hose with a duckbill drain is installed, no repair is required. File for inspection only. Follow the instructions below if the clear rubber hose with a duckbill drain has not been installed.

 

  1. Aspire/Anthem/Cornerstone:

a. With the rear louvered engine door raised, visually inspect inside both the driver side and passenger side rear cap. If a clear rubber hose with a duckbill drain is installed on both sides, no repair is required. File for inspection only. Follow the instructions below if the clear rubber hose with a duckbill drain has not been installed.

 

AIR INTAKE BOX DRAIN LINE(s)  INSTALLATION INSTRUCTIONS

  • Reatta/Reatta XL/Embark will require an installation of a drain line on the driver rear air intake box only.
  • Aspire/Anthem/Cornerstone will require drain lines to be installed on both the driver and passenger rear air intake box.
    • Instruction to install (1) Air Intake Drain Hose.  If both sides are needed, Repeat installation for the second side.

 

  1. Drill a 1-inch hole in the bottom of the air box.

 

  1. Be sure to retrieve/move fiberglass cutout and debris before installing drain line.

 

  1. Secure drain line to grommet with worm gear clamp.

 

  1. Secure to the bottom of the air box where 1 inch hole was previously drilled with 4 fasteners. (Figure 1)

 

  1. Route the drain line to the bottom of rear cap.(figure 2)

 

  1. Secure the bottom of the drain line with a vinyl coated clamp.

 

  1. Cut the hose to length (near the bottom of the cap for easy accessibility to inspect for maintenance. (Figure 3)

 

  1. Apply sealant to clear hose and install the rubber duckbill drain to the clear hose. (Figure 3) 9. Wrap duckbill to hose with electrical tape to allow sealant to cure. (Figure 4)

 

Jayco’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined by Jayco in our sole discretion. Jayco reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to make parts and/or design changes as appropriate without notice to anyone. Jayco designs and/or materials changes are done without obligation to incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco, or one of its independent, authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact Jayco directly when attempting to pursue remedies under state or federal law.  Jan. 2019.
903 South Main Street  •  P.O. Box 460  •  Middlebury, IN 46540

 


Chronology :

On August 5, 2022 Spartan RV Chassis notified Jayco of a coach that had water enter the engine from the air intake. Units on line were inspected and additional units were found to be missing the drain. An incident was entered for discussion at WIRC.

One August 15, 2022 the Warranty Incident Review Committee (WIRC) discussed the incident and determined it should be elevated to CPAC.

On August 17, 2022 the Corrective and Preventive Action Committee (CPAC) met to discuss this incident and elevated it to the Safety Steering Committee.

On August 25, 2022 the Safety Steering Committee voted in favor of proceeding with a safety recall for this incident.

 


16 Affected Products

Vehicles

MAKE MODEL YEAR
ENTEGRA ANTHEM 2021-2023
ENTEGRA ASPIRE 2021-2023
ENTEGRA CORNERSTONE 2021-2023
ENTEGRA REATTA 2021-2022
ENTEGRA REATTA XL 2021-2022
JAYCO EMBARK 2021-2023

 


8 Associated Documents

Defect Notice 573 Report

RCLRPT-22V665-8057.PDF 243.322KB

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Recall Acknowledgement

RCAK-22V665-2071.pdf 689.96KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V665-3995.pdf 261.895KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V665-2397.pdf 101.182KB

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Remedy Instructions and TSB

RCRIT-22V665-6106.pdf 987.293KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V665-2649.PDF 211.129KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V665-0302.PDF 211.232KB

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Recall Quarterly Report #3, 2023-1

RCLQRT-22V665-9865.PDF 211.314KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V665&docType=RCL

 


 

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  • GUARANTEED INCREASE IN HORSEPOWER & TORQUE: K&N cold air intake systems provide a less restrictive path for airflow, increasing the volume of cool, oxygen-rich air into your engine an estimated increase up to 21HP and up to 21 ft.lbs. of Torque
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  • BETTER TOWING: Air intake kit improves acceleration and uphill performance when towing by improving throttle response and overall horsepower and torque
  • FEATURING K&N’s SIGNATURE, REUSABLE AIR FILTER: Combines 4 layers of pleated, breathable cotton with K&N’s red filter oil to absorb dirt and dust particles, allowing clean air to continue flowing into your engine, only needs cleaning every 100,000 miles under normal highway driving conditions
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Last update on 2024-04-22 / Affiliate links / Images from Amazon Product Advertising API

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